1

Process Improvement Engineer Jobs in Virginia (NOW HIRING)

Process Improvement Analyst

Herndon, VA · On-site

$140K - $170K/yr

Process Improvement Analyst Herndon, VA TS/SCI with Poly At Bcore, our strength comes from how we ... engineering, software development, and operational support. Bcore accelerates decisive advantage ...

Process Improvement Analyst

Herndon, VA · On-site

$140K - $170K/yr

Overview Process Improvement Analyst Herndon, VA TS/SCI with Poly At Bcore, our strength comes from ... systems engineering, software development, and operational support.Bcore accelerates decisive ...

As a Trex Continuous Improvement Engineer II, you will be looked to as an innovator in the ... Partner with Process Engineering, Production, and Training departments to create and update work ...

Continuous Improvement Engineer

Harrisonburg, VA · On-site

$73K - $98K/yr

Drive operational excellence and process optimization across powertrain manufacturing by leading cross-functional improvement initiatives. Apply industrial engineering principles to streamline ...

Continuous Improvement Engineer

Harrisonburg, VA · On-site

$73K - $98K/yr

Drive operational excellence and process optimization across powertrain manufacturing by leading cross-functional improvement initiatives. Apply industrial engineering principles to streamline ...

Showing results 21-40

Process Improvement Engineer information

See Virginia salary details

$49.1K

$112.5K

How much do process improvement engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for process improvement engineer in Virginia is $107,914.00, according to ZipRecruiter salary data. Most workers in this role earn between $112,000.00 and $112,000.00 per year, depending on experience, location, and employer.

What are some common challenges process improvement engineers face when implementing changes within an organization?

Process Improvement Engineers often encounter resistance to change from staff who are accustomed to established procedures. Gaining stakeholder buy-in is crucial, as is effectively communicating the benefits of new processes. Navigating limited resources, prioritizing projects, and maintaining improvements over time are also typical challenges. Successful engineers are adept at change management, data analysis, and cross-functional collaboration to overcome these obstacles and drive continuous improvement.

Is process improvement engineering in demand?

Process Improvement Engineers are in demand across various industries such as manufacturing, healthcare, and logistics, as companies seek to optimize efficiency and reduce costs. Skills in methodologies like Lean, Six Sigma, and data analysis increase employability, and the role often requires certifications and experience with process modeling tools. The demand is expected to grow as organizations prioritize operational excellence.

What is the difference between Process Improvement Engineer vs Quality Engineer?

AspectProcess Improvement EngineerQuality Engineer
Primary FocusOptimizing processes to increase efficiency and reduce wasteEnsuring product or service quality meets standards
CertificationsLean, Six Sigma, KaizenISO, Six Sigma, Quality Management certifications
Work EnvironmentManufacturing, industrial, or corporate settingsManufacturing, healthcare, software, or service industries
Common EmployerManufacturers, industrial firms, consulting companiesManufacturers, healthcare providers, tech companies

While both roles aim to improve organizational performance, Process Improvement Engineers focus on streamlining processes and reducing inefficiencies, whereas Quality Engineers concentrate on maintaining and improving product or service quality. Both roles often collaborate but serve distinct functions within organizations.

What are the key skills and qualifications needed to thrive as a process improvement engineer?

To thrive as a Process Improvement Engineer, you need a strong background in industrial engineering, process analysis, and data-driven problem-solving, often supported by a relevant degree and Lean Six Sigma certification. Familiarity with process mapping tools, statistical analysis software, and continuous improvement methodologies is typically required. Strong communication, analytical thinking, and project management skills help you collaborate effectively and drive change. These competencies are crucial for identifying inefficiencies, implementing effective solutions, and ensuring sustained operational excellence.

What is a process improvement engineer?

A Process Improvement Engineer is a professional who analyzes and optimizes business processes to increase efficiency, reduce waste, and improve quality within an organization. They use methodologies like Lean, Six Sigma, and workflow analysis to identify bottlenecks and implement solutions that streamline operations. These engineers work across various industries, collaborating with different departments to drive continuous improvement and ensure processes are cost-effective and meet organizational goals.
What are the most commonly searched types of Process Improvement Engineer jobs in Virginia? The most popular types of Process Improvement Engineer jobs in Virginia are:
What job categories do people searching Process Improvement Engineer jobs in Virginia look for? The top searched job categories for Process Improvement Engineer jobs in Virginia are:
What cities in Virginia are hiring for Process Improvement Engineer jobs? Cities in Virginia with the most Process Improvement Engineer job openings:
What are popular job titles related to Process Improvement Engineer jobs in VA? For Process Improvement Engineer jobs in VA, the most frequently searched job titles are:
Infographic showing various Process Improvement Engineer job openings in Virginia as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $107,914 per year, or $51.9 per hour.

Process & Continuous Improvement Engineer

Alkegen

South Hill, VA • On-site

$108K/yr

Full-time

Posted 17 days ago


Alkegen rating

6.5

Company rating: 6.5 out of 10

Based on 25 frontline employees who took The Breakroom Quiz


Job description

Job Requirements
Why work for us?
Alkegen brings together two of the world's leading specialty materials companies to create one new, innovation-driven leader focused on battery technologies, filtration media, and specialty insulation and sealing materials. Through global reach and breakthrough inventions, we are delivering products that enable the world to breathe easier, live greener, and go further than ever before.
With over 60 manufacturing facilities with a global workforce of over 9,000 of the industry's most experienced talent, including insulation and filtration experts, Alkegen is uniquely positioned to help customers impact the environment in meaningful ways.
Alkegen offers a range of dynamic career opportunities with a global reach. From production operators to engineers, technicians to specialists, sales to leadership, we are always looking for top talent ready to bring their best. Come grow with us!
Job Responsibilities:
• Process Improvement: Assist in the analysis and optimization of manufacturing processes to enhance efficiency, reduce costs, and improve product quality.
• Confers with management to set continuous improvement goals and objectives
• Technical Support: Provide support to production teams by troubleshooting equipment issues and recommending solutions to improve operational performance.
• Develops training materials for lean process training and implementation
• Provides training and mentoring to employees on lean process implementation
• Facilitates and leads the continuous improvement process by identifying training needs and providing training in problem solving methodology, Kaizen, 5S, Kanban, Value Stream Mapping, etc.
• Engages the leadership team in setting and achieving goals utilizing Lean initiatives. This includes working with key leadership both functionally and strategically to drive overall improvements in specific areas.
• Create metrics, deployment goals, and objectives to drive accountability throughout the organization.
• Lead the implementation of Lean programs from inception to completion.
• Provides input and feedback to key leadership positions about process improvement opportunities.
• Change Management - Develops workable implementation plans; Communicates changes effectively; Builds commitment and overcomes resistance; Prepares and supports those affected by change; Monitors transition and evaluates results.
• Documentation: Help create and maintain process documentation, including standard operating procedures (SOPs), work instructions, and process flows.
• Collaboration: Work closely with cross-functional teams, including design engineering, quality assurance, and production, to ensure smooth integration of new processes and technologies.
• Data Analysis: Collect and analyze production data to identify trends, measure performance, and support continuous improvement initiatives.
• Training: Assist in training production personnel on new processes, tools, and best practices to ensure consistent adherence to quality standards.
Required Skills/Education:
• Bachelor's degree in manufacturing engineering, Industrial Engineering, Mechanical Engineering, or a related field.
• Experience in implementing lean principles in a manufacturing environment
• Understanding of manufacturing processes, quality control, and Lean principles.
• Strong analytical skills and attention to detail.
• Excellent communication and teamwork abilities.
• Proficient in Microsoft Office Suite and familiar with engineering software tools (e.g., CAD, data analysis software).
At Alkegen, we strive every day to help people - ALL PEOPLE - breathe easier, live greener and go further than ever before. We believe that diversity and inclusion is central to this mission and to our impact. Our diverse and inclusive culture drives our growth & innovation and we nurture it by actively embracing our differences and using our varied perspectives to solve the complex challenges facing our changing and diverse world.
Employment selection and related decisions are made without regard to sex, race, ethnicity, nation of origin, religion, color, gender identity and expression, age, disability, education, opinions, culture, languages spoken, veteran's status, or any other protected class.

What Alkegen employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom