$120K - $145K/yr
Full-time
Posted 18 days ago
Job description
Location: Libertyville, IL
- Establish and maintain robust process windows for injection molded components using Scientific Molding techniques and DOE (Design of Experiments)
- Troubleshoot molding processes to identify and eliminate production defects
- Optimize processes to reduce scrap, improve cycle times, and increase manufacturing efficiency
- Conduct process validation and capability studies
- Support new product introductions including process development and equipment qualification
- Analyze workflow, equipment layout, and manufacturing processes to improve efficiency
- Create and maintain process documentation, including work instructions and setup instructions
- Support development and improvement of PFMEA and control plans
- Investigate root causes of equipment or process failures and implement corrective actions
- Collaborate with engineering, production, and quality teams on continuous improvement initiatives
- Assist with technical writing, including procedures, risk assessments, and process documentation
- Bachelor’s degree in Engineering
- 8+ years of hands-on injection molding process experience
- Strong troubleshooting experience with molding processes and production defects
- Experience with hydraulic and electric injection molding presses
- Knowledge of molding equipment including dryers, loaders, blenders, hot runner systems, and related processing equipment
- Experience processing common resins such as Polypropylene, Polycarbonate, ABS, and Nylon
- Experience developing, evaluating, and improving manufacturing processes
- RJG Master Molder certification or Scientific Molding training
- Experience with DOE (Design of Experiments) and process validation
- Experience with EOAT, six-axis robots, and automation integration
- Background in regulated or high-precision manufacturing environments
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Frequently asked questions
Q: What skills or qualities help someone succeed as a Process Engineer?
A: To succeed as a Process Engineer, key technical skills include proficiency in process simulation software (e.g., Aspen Plus, HYSYS), strong understanding of thermodynamics, mass and energy balances, and experience with process control systems. Soft skills such as effective communication, problem-solving, and collaboration are also crucial, as Process Engineers often work with cross-functional teams to optimize and troubleshoot processes. By combining technical expertise with strong interpersonal skills, Process Engineers can drive process improvements, reduce costs, and enhance overall plant efficiency, ultimately supporting their career growth and effectiveness in the role.
Q: What is the career path for a Process Engineer?
A: A Process Engineer's typical career progression involves starting as an Entry-Level Process Engineer, where they design, develop, and optimize processes for manufacturing or production facilities. As they gain experience, they can move into Mid-Level roles such as Process Improvement Engineer or Senior Process Engineer, where they lead teams, implement process changes, and ensure compliance with industry regulations. Ultimately, senior Process Engineers can transition into Senior Leadership positions, such as Operations Manager or Engineering Manager, or pursue specialized roles like Technical Sales or Consulting Engineer, leveraging their expertise to drive business growth and innovation.
