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Senior Reliability Engineer Jobs (NOW HIRING)

Arconic

Senior Reliability Engineer

Lancaster, PA

The Senior Reliability Engineer position is responsible for improving equipment reliability, asset performance, and longterm equipment health across the facility. This role integrates engineering ...

Nvidia

Senior Reliability Engineer

Santa Clara, CA

As a Senior Reliability Engineer, you'll work within a focused team, developing groundbreaking products that form the future. This unique position provides you with the opportunity to participate in ...

System One

Senior Reliability Engineer

Paulsboro, NJ · On-site

$115K - $125K/yr

Senior Reliability Engineer Location : Paulsboro, NJ Type : Direct Hire Compensation: $115,000.00 - $125,000.00/year Overview Our client a global leader in complex API development and manufacturing ...

System One

Senior Reliability Engineer

Paulsboro, NJ · On-site

$115K - $125K/yr

Senior Reliability Engineer Location : Paulsboro, NJ Type : Direct Hire Compensation: $115,000.00 - $125,000.00/year Overview Our client a global leader in complex API development and manufacturing ...

System One

Senior Reliability Engineer

Paulsboro, NJ · On-site

$115K - $125K/yr

Senior Reliability Engineer Location : Paulsboro, NJ Type : Direct Hire Compensation: $115,000.00 - $125,000.00/year Overview Our client a global leader in complex API development and manufacturing ...

Primient

Senior Reliability Engineer

Lafayette, IN · On-site

Senior Reliability Engineer | Primient About Primient Primient is a century old company with an entrepreneurial spirit. We are a leading producer of food and industrial ingredients made from plant ...

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How much do senior reliability engineer jobs pay per hour?

As of Jun 24, 2026, the average hourly pay for senior reliability engineer in the United States is $64.41, according to ZipRecruiter salary data. Most workers in this role earn between $53.12 and $77.16 per hour, depending on experience, location, and employer.

How much do senior reliability engineers make?

Senior reliability engineers typically earn between $90,000 and $130,000 annually, depending on experience, industry, and location. They often have expertise in systems analysis, failure modes, and reliability testing, and may hold certifications such as Certified Reliability Engineer (CRE).

What engineer makes $500,000 a year?

Senior Reliability Engineers in high-demand industries or with extensive experience, specialized skills, and certifications can earn salaries approaching or exceeding $500,000 annually, especially in senior or executive roles. Such compensation often includes bonuses, stock options, or other incentives, and typically requires advanced expertise in systems reliability, data analysis, and engineering tools.

What engineers make $300,000 a year?

Senior Reliability Engineers with extensive experience, specialized skills in systems analysis, and certifications such as Six Sigma or PMP can reach or exceed a $300,000 annual salary, especially in high-demand industries like aerospace, energy, or technology. Compensation often depends on location, company size, and individual expertise, with senior roles involving leadership and complex problem-solving.

What are the key skills and qualifications needed to thrive as a Senior Reliability Engineer, and why are they important?

To thrive as a Senior Reliability Engineer, you need expertise in reliability engineering principles, root cause analysis, and a relevant engineering degree such as mechanical, electrical, or industrial engineering. Familiarity with tools like FMEA, RCA software, CMMS, and certifications such as Certified Reliability Engineer (CRE) are often required. Strong analytical thinking, communication skills, and the ability to lead cross-functional teams set top performers apart. These skills are essential for minimizing downtime, improving system reliability, and ensuring safe, efficient operations.

What does a SR reliability engineer do?

A Senior Reliability Engineer is responsible for analyzing and improving the reliability and performance of equipment and systems. They conduct failure analysis, develop maintenance strategies, and use tools like FMEA and root cause analysis to prevent downtime. This role often requires strong technical skills, knowledge of industry standards, and experience with reliability software.

What are some common challenges faced by Senior Reliability Engineers, and how are they typically addressed within the team?

Senior Reliability Engineers often encounter challenges such as diagnosing complex system failures, balancing proactive maintenance with urgent reactive fixes, and ensuring consistent communication across multidisciplinary teams. These challenges are typically addressed through root cause analysis, prioritization frameworks, and fostering a culture of knowledge sharing. Regular collaboration with operations, maintenance, and engineering teams helps in developing effective solutions and continuous improvement strategies.

What does a Senior Reliability Engineer do?

A Senior Reliability Engineer is responsible for ensuring that systems, products, or processes operate reliably and efficiently over time. They analyze failure data, design reliability tests, develop maintenance strategies, and work with cross-functional teams to improve system performance and reduce downtime. Their expertise helps organizations minimize risk, optimize lifecycle costs, and maintain high standards of quality and safety. Senior Reliability Engineers often mentor junior team members and play a key role in developing reliability standards and best practices.

What is the difference between Senior Reliability Engineer vs Reliability Engineer?

AspectSenior Reliability EngineerReliability Engineer
CredentialsTypically requires 5+ years experience, certifications like CRE or Six SigmaEntry to mid-level, often with 2-4 years experience, similar certifications
Work EnvironmentDesigns and oversees reliability programs, leads projectsPerforms analysis, supports reliability improvements
Industry UsageUsed across manufacturing, energy, aerospaceCommon in same industries, often as a stepping stone to senior roles

The main difference between a Senior Reliability Engineer and a Reliability Engineer lies in experience, leadership responsibilities, and scope of work. Senior Reliability Engineers typically lead projects and develop strategies, while Reliability Engineers focus on analysis and supporting reliability initiatives. Both roles are vital in ensuring equipment and system dependability across industries.

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Senior Reliability Engineer jobs near you
Infographic showing various Senior Reliability Engineer job openings in the United States as of June 2026, with employment types broken down into 3% As Needed, 91% Full Time, 3% Part Time, and 3% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $133,981 per year, or $64.4 per hour.
Senior Reliability Engineer

Senior Reliability Engineer

Arconic

Lancaster, PA

Full-time

Posted 12 days ago

Arconic rating

8.0

Company rating: 8.0 out of 10

Based on 44 frontline employees who took The Breakroom Quiz

132nd of 520 rated manufacturers

Job description

The Senior Reliability Engineer position is responsible for improving equipment reliability, asset performance, and longterm equipment health across the facility. This role integrates engineering principles, data analytics, maintenance strategy, defect elimination, and predictive technologies to reduce failures, increase uptime, and lower total maintenance cost.

The Senior Reliability Engineer collaborates closely with Maintenance Planners, Schedulers, Area Technicians, Operations, Engineering, Outage Coordinators, Storeroom, and Leadership. The RE owns asset criticality, FMEA, RCA, PM optimization, PdM/CBM strategy, obsolescence management, and accuracy of CMMS/EAM master data.

Arconic Corporation is a leading provider of aluminum sheet, plate and extrusions, as well as innovative architectural products, that advance the automotive, aerospace, commercial transportation, industrial and building and construction markets. Building on more than a century of innovation, Arconic helps to transform the way we fly, drive, and build. 
We live our core values and commit to delivering sustainable value to our customers, our employees, our communities and our stakeholders. 
At Arconic, we: 
Act With Integrity : We lead with respect, honesty, transparency and accountability. 
Safeguard our Future : We protect and improve the health and safety of our employees, communities and environment. 
Grow Stronger Together : We cultivate an inclusive and diverse culture that advocates for equity. 
Earn Customer Loyalty : We build customer partnerships through best-in-class products and service. 
Drive Operational Excellence : We pursue continuous improvement through innovation, agility, people development and collaboration. 
Create Value : We achieve success by generating and growing value for our stakeholders. 
United States EEO Statement: Arconic Corporation is an equal opportunity employer. We take action to ensure equal opportunity for all applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, Veteran status, or other legally protected characteristics.
Lancaster, PA: A great central location in South Central Pennsylvania, Lancaster is situated for easy access to major cities such as Philadelphia, Pittsburgh, Baltimore, Washington DC, and New York City. Lancaster offers a notable entertainment community with rich historic sites, museums, many different shopping centers, entertainment venues, and restaurants. 

BASIC QUALIFICATIONS:

  • Bachelor's degree in Engineering from an accredited institution
  • 3 years experience in a manufacturing environment
  • 1 year experience in maintenance reliability systems
  • 1 year project management experience
  • Candidate must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.  Visa sponsorship is not available for this position.

PREFERRED QUALIFICATIONS:

  • Prefer Mechanical or Electrical Engineering degree

  • 3 years experience in maintenance reliability systems

  • 3 year project management experience 

  • 1 year continuous improvement experience

  • Asset Strategy/Criticality and Data Analysis

    • Develop and maintain asset criticality criteria and critical equipment lists.

    • Analyze equipment downtime, performance trends, and maintenance history for improvement opportunities.

    • Validate findings with technicians, operations, and leadership.

    • Ensure data updates flow into the CMMS and the Asset Health Register.

    • Support crew level problem solving and own action items.

  • FMEA and Maintenance Strategy Development

    • Lead FMEA sessions and document failure modes, effects, controls, and risk priority numbers (RPNs).

    • Perform structured risk assessments and prioritize actions based on RPN and criticality.

    • Determine detectability methods (PdM/CBM, inspections, instrumentation) to eliminate or mitigate failures.

    • Translate findings into updates to PM tasks, CBM setpoints, job plans, and strategies.

  • Reliability Centered Maintenance (RCM) and PM Optimization

    • Lead PM optimization cycles using FMEA, preventive task review, downtime data, and field feedback.

    • Ensure PM effectiveness by validating task value, frequency, inspection method, and labor requirements.

    • Administer and continuously improve the PM/PdM program and master calendar.

  • Root Cause Analysis (RCA) and Defect Elimination

    • Lead RCAs for major events, repeat failures, and emerging chronic issues.

    • Develop engineered solutions, validate results, and ensure actions are implemented and closed.

    • Document standard corrective actions and support development of SOPs and diagnostic guides.

  • Predictive Maintenance (PdM) and Condition-Based Monitoring (CBM)

    • Oversee PdM/CBM technology implementation and data review of (vibration, thermography, oil analysis, CBM sensors).

    • Review and PdM trend data in systems such as OSI Pision or IBA/PDA systems, able to confirm results with instrumentation and triggering followup work and updating detection setpoints.

    • leverage CMMS system for data storage, trending, of PdM activity results.

  • CMMS Data, Asset Health and Master Data Governance

    • Ensure accuracy of asset hierarchy, equipment records, and reliabilityrelated master data.

    • Maintain Asset Health Register with updated findings, PM changes, RCA outcomes, and risk scores.

    • Provide reliability KPIs, dashboards, and communication on leading/lagging indicators.

  • Outage, Shutdown, and Capital Support

    • Provide engineering input to outage planning, scope development, and sequencing.

    • Participate in preoutage events to validate scope and identify risks.

    • Serve as reliability representative during new equipment design, installation, and commissioning.

    • Ensure lifecycle cost, maintainability, and reliability design principles are included in new projects.

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