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Senior Reliability Engineer Jobs in Madison, WI (NOW HIRING)

Reliability Engineer

Madison, WI ยท On-site

$103K - $130K/yr

Reports to the Sr. Director of Electromechanical Systems in the Electromechanical Engineering department. ESSENTIAL DUTIES AND RESPONSIBILITIES: * Develop user and system-level product reliability ...

Reliability Engineer

Madison, WI

$103K - $130K/yr

Reports to the Sr. Director of Electromechanical Systems in the Electromechanical Engineering department. ESSENTIAL DUTIES AND RESPONSIBILITIES: * Develop user and system-level product reliability ...

Reliability Engineer

Madison, WI ยท On-site

$103K - $130K/yr

Reports to the Sr. Director of Electromechanical Systems in the Electromechanical Engineering department. ESSENTIAL DUTIES AND RESPONSIBILITIES: * Develop user and system-level product reliability ...

Senior Cloud Platform Engineer

Madison, WI ยท On-site

$56.25 - $75/hr

  • Medical

  • Retirement

  • PTO

The Senior Cloud Platform Engineer designs, engineers, implements, and continuously evolves ... Implements observability, performance, and reliability engineering practices that proactively ...

Senior Cloud Platform Engineer

Madison, WI ยท On-site

$56.25 - $75/hr

  • Medical

  • Retirement

  • PTO

The Senior Cloud Platform Engineer designs, engineers, implements, and continuously evolves ... Implements observability, performance, and reliability engineering practices that proactively ...

New

Senior Staff Engineer

Madison, WI ยท On-site

$180 - $220/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

This is the most senior individual contributor role on our engineering team. You'll influence ... reliability, scalability, and the team's ability to deliver strategic business initiatives * you ...

Senior Staff Engineer

Madison, WI ยท On-site

$105K - $144K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

This is the most senior individual contributor role on our engineering team. You'll influence ... Your architectural improvements measurably increase engineering velocity, system reliability ...

Senior Staff Engineer

Madison, WI ยท On-site

$105K - $144K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

This is the most senior individual contributor role on our engineering team. You'll influence ... Your architectural improvements measurably increase engineering velocity, system reliability ...

Senior Software Engineer

Madison, WI ยท On-site +1

$123K - $162K/yr

  • Medical

  • Dental

  • Life

  • Retirement

  • PTO

The Senior Software Engineer designs, builds, and maintains the technical systems and application ... This role is responsible for the architecture, performance, and reliability of web applications and ...

Senior Software Engineer

Madison, WI ยท On-site +1

$123K - $162K/yr

The Senior Software Engineer designs, builds, and maintains the technical systems and application ... This role is responsible for the architecture, performance, and reliability of web applications and ...

Senior Project Engineer

Lodi, WI ยท On-site

$120K - $150K/yr

Job Type Full-time Description Position Summary The Senior Product Engineer serves as the ... Identify and implement product improvements that enhance quality, reliability, manufacturability ...

Description Position Summary The Senior Product Engineer serves as the engineering leader and ... Identify and implement product improvements that enhance quality, reliability, manufacturability ...

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Senior Reliability Engineer information

See Madison, WI salary details

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$64

$93

How much do senior reliability engineer jobs pay per hour?

As of Aug 17, 2026, the average hourly pay for senior reliability engineer in Madison, WI is $64.91, according to ZipRecruiter salary data. Most workers in this role earn between $53.56 and $77.74 per hour, depending on experience, location, and employer.

What does a senior reliability engineer do?

A Senior Reliability Engineer is responsible for ensuring that systems, products, or processes operate reliably and efficiently over time. They analyze failure data, design reliability tests, develop maintenance strategies, and work with cross-functional teams to improve system performance and reduce downtime. Their expertise helps organizations minimize risk, optimize lifecycle costs, and maintain high standards of quality and safety. Senior Reliability Engineers often mentor junior team members and play a key role in developing reliability standards and best practices.

What are the key skills and qualifications needed to thrive as a senior reliability engineer?

To thrive as a Senior Reliability Engineer, you need expertise in reliability engineering principles, root cause analysis, and a relevant engineering degree such as mechanical, electrical, or industrial engineering. Familiarity with tools like FMEA, RCA software, CMMS, and certifications such as Certified Reliability Engineer (CRE) are often required. Strong analytical thinking, communication skills, and the ability to lead cross-functional teams set top performers apart. These skills are essential for minimizing downtime, improving system reliability, and ensuring safe, efficient operations.

What are some common challenges faced by senior reliability engineers, and how are they typically addressed within the team?

Senior Reliability Engineers often encounter challenges such as diagnosing complex system failures, balancing proactive maintenance with urgent reactive fixes, and ensuring consistent communication across multidisciplinary teams. These challenges are typically addressed through root cause analysis, prioritization frameworks, and fostering a culture of knowledge sharing. Regular collaboration with operations, maintenance, and engineering teams helps in developing effective solutions and continuous improvement strategies.

What is the difference between Senior Reliability Engineer vs Reliability Engineer?

AspectSenior Reliability EngineerReliability Engineer
CredentialsTypically requires 5+ years experience, certifications like CRE or Six SigmaEntry to mid-level, often with 2-4 years experience, similar certifications
Work EnvironmentDesigns and oversees reliability programs, leads projectsPerforms analysis, supports reliability improvements
Industry UsageUsed across manufacturing, energy, aerospaceCommon in same industries, often as a stepping stone to senior roles

The main difference between a Senior Reliability Engineer and a Reliability Engineer lies in experience, leadership responsibilities, and scope of work. Senior Reliability Engineers typically lead projects and develop strategies, while Reliability Engineers focus on analysis and supporting reliability initiatives. Both roles are vital in ensuring equipment and system dependability across industries.

How much do senior reliability engineers get paid?

Senior reliability engineers typically earn between $90,000 and $130,000 annually, depending on experience, industry, and location. They often have expertise in systems analysis, failure modes, and reliability tools like FMEA and RCM, which can influence compensation levels.

What are popular job titles related to Senior Reliability Engineer jobs in Madison, WI?

For Senior Reliability Engineer jobs in Madison, WI, the most frequently searched job titles are:

What job categories do people searching Senior Reliability Engineer jobs in Madison, WI look for?

The top searched job categories for Senior Reliability Engineer jobs in Madison, WI are:

What cities near Madison, WI are hiring for Senior Reliability Engineer jobs?

Cities near Madison, WI with the most Senior Reliability Engineer job openings:

Infographic showing various Senior Reliability Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 82% Full Time, and 18% Contract. Highlights an 92% In-person, 4% Hybrid, and 4% Remote job distribution, with an average salary of $135,023 per year, or $64.9 per hour.

Reliability Engineer

ACCURAY

Madison, WI โ€ข On-site

$103K - $130K/yr

Other

Re-posted 29 days ago


Job description

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Job Description
SUMMARY:
The Reliability Systems Engineer in our Product Development department is responsible for establishing optimal reliability strategies across products and projects, identifying and tracking progress to relevant metrics, and guiding subsystem and component owners in execution of the most beneficial reliability tools throughout the product development process.
REPORTING TO/DEPARTMENT:
Reports to the Sr. Director of Electromechanical Systems in the Electromechanical Engineering department.
ESSENTIAL DUTIES AND RESPONSIBILITIES:
  • Develop user and system-level product reliability requirements to enable achievement of customer and business reliability objectives; work with subsystem owners and subject matter experts to allocate those requirements to subsystem and component levels; provide guidance and implement strategies to verify those requirements; adapt strategies to address needs of both internal and sourced designs to ensure products/components meet or exceed functional requirements over their intended life in their intended environment.
  • Translate user and system-level objectives into system and project-specific reliability plans; provide guidance to subsystem and component owners to create similar plans at those levels.
  • Employ tools to identify and prioritize design risks and define mitigations to eliminate or reduce those risks as early as possible in the development cycle; tools include but are not limited to FMEAs, usage definition, evaluation with respect to anticipated stresses, and field data analysis.
  • Identify design analysis and other (non-test-based) strategies to mitigate design risks and enable requirement verification; applicable tools include but are not limited to de-rating, reliability prediction, modeling, and finite element analysis.
  • Provide guidance on test strategies to achieve reliability objectives, not limited to but including reliability growth testing (e.g. HALT/step stress testing), mitigation of design risks (e.g. environmental testing), and reliability demonstration testing.
  • Analyze and mentor other engineers in analysis techniques to characterize failure distributions, identify and mitigate dominant failure modes.
  • Track progress to reliability objectives through the development cycle; facilitate regular review of progress to objectives and mitigations to address anticipated and known failure modes; provide guidance to organizations including service, manufacturing, and quality to enable achievement of reliability objectives on released product.
  • Mentor subsystem and component owners in identification and execution of the most beneficial reliability tools during the optimal time in the product development process.
  • Identify and work with cross-functional teams to implement process changes to drive reliability into existing processes and create new processes, when necessary; promote use of reliability best practices within and beyond product development based on external input not limited to but including standards and industry best practices.
  • Support functional and project managers in establishing and updating project milestones and schedules as well as evaluating engineering technologies and tools.
  • Work effectively with other engineers, scientists, subcontractors, and contractors.

REQUIRED QUALIFICATIONS:Preferred or Desired:
  • An advanced technical degree or certification in the field of Reliability Engineering.
  • Experience with reliability analysis software.
  • Experience in application of statistical methods.
  • Knowledge of reliability tools such as FMEA, Weibull Analysis, Reliability Allocation and Prediction, De-rating, Root Cause Analysis, Ishikawa Diagrams, Pareto Analysis, DOE, and accelerated testing.
  • Experience in application of reliability methodologies across the product development cycle.
  • Experience in software-based test automation including Python.

Required:
  • Bachelor's degree in Engineering or Physics and at least 5 years of design and development or reliability in a highly regulated industry.
  • Suitable work experience in a technically related field may be considered in lieu of formal education.
  • Basic understanding of control systems, electronics, and computer networks.
  • Hands-on experience with electronic test equipment and software.
  • Excellent troubleshooting and problem-solving skills.
  • Good verbal and written communication skills.
  • Proficient computer skills, including standard office software.
  • Ability to organize and coordinate technical tasks for other engineers.

To qualify for this position, candidates must be able to furnish proof that they are authorized to work in the country they are applying on a permanent basis without sponsorship.
EEO Statement
At Accuray, our commitment to patient-first outcomes drives an inclusive and collaborative work environment where the best ideas rise to the top - and everyone works to push them further. We value diversity in both the professional and personal backgrounds of our employees, as this variety adds rich energy to every team, every project and every work day. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity or national origin - including individuals with disabilities and veterans.