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Senior Reliability Engineer Jobs in Madison, WI (NOW HIRING)

ALKAR-RAPIDPAK, INC.

Senior Project Engineer

Lodi, WI · On-site

$120K - $150K/yr

Description: Position Summary The Senior Product Engineer serves as the engineering leader and ... Identify and implement product improvements that enhance quality, reliability, manufacturability ...

Massman Companies

Senior Mechanical Engineer

Madison, WI · On-site

$85K - $120K/yr

Demonstrated senior-level technical leadership and engineering judgment , with the ability to balance customer requirements, standardization, manufacturability, reliability, cost, and maintainability ...

JLL

Senior Automation Engineer

Sun Prairie, WI

$101K - $132K/yr

... reliability and performance of conveyors, sortation systems, scanners, cameras, print-and-apply ... The Senior Automation Engineer will ensure all work aligns with company policies and procedures ...

AprilAire

Senior Product Engineer

Sun Prairie, WI · On-site

Responsibilities The Senior Engineer is tasked with responsibilities in the following key areas ... Demonstrated understanding of environmental, reliability & qualification testing. Work ...

Paradigm

Senior ML Ops Engineer

Middleton, WI · On-site

$123K - $170K/yr

We are looking for a Senior ML Ops Engineer to be part of revolutionizing these industries. We are ... reliability, security, and operational excellence. · Implement and maintain model registries ...

Findhelp

Senior Staff Quality Engineer

Madison, WI · On-site

$89K - $121K/yr

As a Senior Quality Engineer, you'll play a crucial role in embedding quality throughout the ... rock-solid reliability and performance of critical assets, including API endpoints and ...

AprilAire

Senior Product Engineer

Sun Prairie, WI · Hybrid

Responsibilities The Senior Engineer is tasked with responsibilities in the following key areas ... Demonstrated understanding of environmental, reliability & qualification testing. Work ...

AprilAire

Senior Product Engineer

Sun Prairie, WI · Hybrid

Responsibilities The Senior Engineer is tasked with responsibilities in the following key areas ... Demonstrated understanding of environmental, reliability & qualification testing. Work ...

Findhelp

Senior Staff Quality Engineer

Madison, WI · On-site

$89K - $121K/yr

As a Senior Quality Engineer, you will be responsible for embedding quality throughout the Software ... rock-solid reliability and performance of critical assets, including API endpoints and ...

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All JobsReliability Engineer JobsSenior Reliability Engineer JobsSenior Reliability Engineer Jobs in Madison, WI

Senior Reliability Engineer information

See Madison, WI salary details

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How much do senior reliability engineer jobs pay per hour?

As of Aug 17, 2026, the average hourly pay for senior reliability engineer in Madison, WI is $64.91, according to ZipRecruiter salary data. Most workers in this role earn between $53.56 and $77.74 per hour, depending on experience, location, and employer.

What does a senior reliability engineer do?

A Senior Reliability Engineer is responsible for ensuring that systems, products, or processes operate reliably and efficiently over time. They analyze failure data, design reliability tests, develop maintenance strategies, and work with cross-functional teams to improve system performance and reduce downtime. Their expertise helps organizations minimize risk, optimize lifecycle costs, and maintain high standards of quality and safety. Senior Reliability Engineers often mentor junior team members and play a key role in developing reliability standards and best practices.

What are the key skills and qualifications needed to thrive as a senior reliability engineer?

To thrive as a Senior Reliability Engineer, you need expertise in reliability engineering principles, root cause analysis, and a relevant engineering degree such as mechanical, electrical, or industrial engineering. Familiarity with tools like FMEA, RCA software, CMMS, and certifications such as Certified Reliability Engineer (CRE) are often required. Strong analytical thinking, communication skills, and the ability to lead cross-functional teams set top performers apart. These skills are essential for minimizing downtime, improving system reliability, and ensuring safe, efficient operations.

What are some common challenges faced by senior reliability engineers, and how are they typically addressed within the team?

Senior Reliability Engineers often encounter challenges such as diagnosing complex system failures, balancing proactive maintenance with urgent reactive fixes, and ensuring consistent communication across multidisciplinary teams. These challenges are typically addressed through root cause analysis, prioritization frameworks, and fostering a culture of knowledge sharing. Regular collaboration with operations, maintenance, and engineering teams helps in developing effective solutions and continuous improvement strategies.

What is the difference between Senior Reliability Engineer vs Reliability Engineer?

AspectSenior Reliability EngineerReliability Engineer
CredentialsTypically requires 5+ years experience, certifications like CRE or Six SigmaEntry to mid-level, often with 2-4 years experience, similar certifications
Work EnvironmentDesigns and oversees reliability programs, leads projectsPerforms analysis, supports reliability improvements
Industry UsageUsed across manufacturing, energy, aerospaceCommon in same industries, often as a stepping stone to senior roles

The main difference between a Senior Reliability Engineer and a Reliability Engineer lies in experience, leadership responsibilities, and scope of work. Senior Reliability Engineers typically lead projects and develop strategies, while Reliability Engineers focus on analysis and supporting reliability initiatives. Both roles are vital in ensuring equipment and system dependability across industries.

How much do senior reliability engineers get paid?

Senior reliability engineers typically earn between $90,000 and $130,000 annually, depending on experience, industry, and location. They often have expertise in systems analysis, failure modes, and reliability tools like FMEA and RCM, which can influence compensation levels.

What are popular job titles related to Senior Reliability Engineer jobs in Madison, WI?

For Senior Reliability Engineer jobs in Madison, WI, the most frequently searched job titles are:

What job categories do people searching Senior Reliability Engineer jobs in Madison, WI look for?

The top searched job categories for Senior Reliability Engineer jobs in Madison, WI are:

What cities near Madison, WI are hiring for Senior Reliability Engineer jobs?

Cities near Madison, WI with the most Senior Reliability Engineer job openings:

Senior Reliability Engineer jobs near you
Infographic showing various Senior Reliability Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 82% Full Time, and 18% Contract. Highlights an 92% In-person, 4% Hybrid, and 4% Remote job distribution, with an average salary of $135,023 per year, or $64.9 per hour.

Senior Project Engineer

ALKAR-RAPIDPAK, INC.

Lodi, WI • On-site

$120K - $150K/yr

Full-time

Posted 20 days ago

Job description

Description:

Position Summary

The Senior Product Engineer serves as the engineering leader and product champion for an assigned product line. This position is responsible for maintaining deep technical expertise, ensuring product consistency, and providing technical leadership across engineering efforts related to the product family.

Working closely with the Director of Engineering, the Senior Product Engineer supports the continued evolution of the product line through standardization, continuous improvement, and sound engineering practices. This role serves as the primary technical authority for the assigned product family, partnering with Manufacturing, Sales, Purchasing, Field Service, and the Controls Manager to ensure products remain reliable, manufacturable, serviceable, and aligned with Alkar engineering standards.

Primary Responsibilities:

  • Serve as the engineering leader, technical authority, and product champion for assigned product line(s), ensuring their long-term health, consistency, and technical integrity.
  • Coordinate mechanical engineering activities and assign, review, and support the work of Project Engineers, Mechanical Designers, and other assigned engineering resources.
  • Provide product-specific technical direction to assigned Controls and Electrical engineering resources, collaborating with the Controls Manager to ensure solutions align with product requirements, design intent, and customer needs.
  • Establish, maintain, and continuously improve product engineering standards, design practices, documentation, and overall product consistency.
  • Lead or participate in engineering design reviews, engineering change evaluations, and continuous improvement initiatives.
  • Identify and implement product improvements that enhance quality, reliability, manufacturability, serviceability, cost, and overall system performance.
  • Provide technical support to Manufacturing, Sales, Purchasing, and Field Service, resolving complex product issues and ensuring successful product execution.
  • Partner with the Director of Engineering on long-term product planning, product strategy, technology evaluation, and product lifecycle management.
  • Perform other duties as assigned.

Working Environment

  • Office setting requiring frequent computer and phone use.
  • Regular interaction with manufacturing and assembly areas.
  • Occasional travel to customer facilities, construction sites, and active production environments.

Areas of Supervision

  • No direct personnel supervision.
  • Provides technical leadership and work coordination for Project Engineers, Mechanical Designers, and other engineering resources supporting the assigned product line.
Requirements:
  • Bachelor's degree in Mechanical Engineering or related engineering discipline, or equivalent experience.
  • Minimum of 8 years of mechanical design or product engineering experience, preferably involving custom industrial equipment or automated machinery.
  • Advanced proficiency in SolidWorks with a strong understanding of mechanical design principles, manufacturing processes, and design for manufacturability.
  • Working knowledge of controls and electrical engineering principles as they relate to integrated industrial equipment.
  • Demonstrated technical leadership with the ability to coordinate multidisciplinary engineering efforts, mentor engineers, and influence technical decisions without direct supervisory authority.
  • Excellent analytical, problem-solving, organizational, and communication skills.
  • Experience supporting Manufacturing, Sales, Purchasing, Field Service, and customer-facing technical activities.
  • Willingness and ability to travel domestically and internationally up to 25% of the time
  • Valid driver's license.