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Maintenance And Reliability Engineer Jobs (NOW HIRING)

HYCAST LLC

Maintenance Reliability Engineer

Fairfield, IA · On-site

$82K - $127K/yr

Job Title Maintenance Reliability Engineer - Foundry Operations Reports To Maintenance Manager Position Summary The Maintenance Reliability Engineer is responsible for improving equipment reliability ...

Nexpera LLC

Maintenance & Reliability Engineer

Houston, TX · On-site

$88K - $111K/yr

We are seeking a Reliability/Maintenance Engineer with extensive experience in rotating equipment as well as familiarity with motor drive and steam turbine systems and fixed equipment. The ideal ...

Nexpera LLC

Maintenance & Reliability Engineer

Darrow, LA · On-site

$90K - $114K/yr

We are seeking a Reliability/Maintenance Engineer with extensive experience in rotating equipment as well as familiarity with motor drive and steam turbine systems and fixed equipment. The ideal ...

Draslovka

Maintenance Reliability Engineer

Memphis, TN · On-site

Maintenance Reliability Engineer Draslovka is seeking a Maintenance Reliability Engineer to join our site asset care team. The maintenance reliability engineer will lead maintenance activities to ...

HYCAST LLC

Maintenance Reliability Engineer

Fairfield, IA · On-site

$82K - $127K/yr

Job Title Maintenance Reliability Engineer - Foundry Operations Reports To Maintenance Manager Position Summary The Maintenance Reliability Engineer is responsible for improving equipment reliability ...

Nexpera LLC

Maintenance & Reliability Engineer

New Castle, DE · On-site

$99K - $124K/yr

We are seeking a Reliability/Maintenance Engineer with extensive experience in rotating equipment as well as familiarity with motor drive and steam turbine systems and fixed equipment. The ideal ...

Nexpera LLC

Maintenance & Reliability Engineer

Linden, NJ · On-site

$105K - $133K/yr

We are seeking a Reliability/Maintenance Engineer with extensive experience in rotating equipment as well as familiarity with motor drive and steam turbine systems and fixed equipment. The ideal ...

Nexpera LLC

Maintenance & Reliability Engineer

Newark, DE · On-site

$101K - $127K/yr

We are seeking a Reliability/Maintenance Engineer with extensive experience in rotating equipment as well as familiarity with motor drive and steam turbine systems and fixed equipment. The ideal ...

Qualdoc

Maintenance Reliability Engineer

Petersburg, VA · On-site

$85K/yr

Maintenance Reliability Engineer Location: Petersburg, VA Employment Type: Direct Hire Compensation: Starting at $85,000 per year, depending on experience Position Summary We are hiring a Maintenance ...

Gerdau

Maintenance Reliability Engineer

Petersburg, VA · On-site

Maintenance Reliability Engineer - Join Gerdau in Petersburg, VA Relocation Assistance Available Within the U.S. only Are you ready to make a real impact in a fast-paced manufacturing environment? At ...

Hexion, Inc.

Maintenance & Reliability Engineer

Missoula, MT · On-site

$101K - $127K/yr

This role oversees maintenance execution, reliability engineering, asset strategy, and long-term equipment health. The leader drives a proactive reliability culture, develops maintenance systems, and ...

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Maintenance And Reliability Engineer information

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How much do maintenance and reliability engineer jobs pay per hour?

As of Jun 26, 2026, the average hourly pay for maintenance and reliability engineer in the United States is $26.19, according to ZipRecruiter salary data. Most workers in this role earn between $17.55 and $31.73 per hour, depending on experience, location, and employer.

What is the difference between Maintenance And Reliability Engineer vs Maintenance Technician?

AspectMaintenance And Reliability EngineerMaintenance Technician
CredentialsBachelor's degree in engineering or related field, certifications like CMRT or CRL often preferredTechnical diploma or certification in maintenance or trades
Work EnvironmentDesigning maintenance strategies, analyzing reliability data, overseeing maintenance programsPerforming routine repairs, troubleshooting equipment, executing maintenance tasks
Industry UsageUsed across manufacturing, energy, and industrial sectors for strategic maintenance planningCommonly found in factories, plants, and facilities performing hands-on maintenance

The Maintenance And Reliability Engineer focuses on developing maintenance strategies and improving equipment reliability, often working on planning and analysis. In contrast, Maintenance Technicians handle hands-on repairs and routine maintenance tasks. Both roles are essential but differ in scope, responsibilities, and required qualifications.

What are the key skills and qualifications needed to thrive as a Maintenance and Reliability Engineer, and why are they important?

To thrive as a Maintenance and Reliability Engineer, you need a solid background in mechanical or electrical engineering, problem-solving abilities, and experience with equipment diagnostics, typically supported by a relevant engineering degree. Familiarity with Computerized Maintenance Management Systems (CMMS), reliability analysis tools, and certifications like Certified Maintenance & Reliability Professional (CMRP) are highly valued. Strong analytical thinking, effective communication, and a proactive approach to continuous improvement set top performers apart. These competencies are crucial for optimizing equipment performance, minimizing downtime, and driving operational efficiency in industrial environments.

What are some typical challenges Maintenance and Reliability Engineers face when implementing new maintenance strategies?

Maintenance and Reliability Engineers often encounter challenges such as resistance to change from operations staff, limited historical data for analysis, and aligning maintenance goals with overall production targets. Successfully implementing new strategies requires strong communication skills to engage team members, thorough training programs, and continuous monitoring to demonstrate the benefits of changes. Overcoming these hurdles is essential for improving equipment reliability and reducing downtime in the long term.

What are Maintenance and Reliability Engineers?

Maintenance and Reliability Engineers are professionals responsible for ensuring that equipment, machinery, and systems operate efficiently and with minimal downtime. They analyze data to identify patterns of equipment failure, develop preventive maintenance plans, and implement strategies to improve asset reliability. Their goal is to maximize equipment lifespan, reduce maintenance costs, and enhance overall operational productivity. These engineers often work closely with operations, maintenance teams, and management to optimize plant performance.
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Maintenance And Reliability Engineer jobs near you

Maintenance Reliability Engineer

HYCAST LLC

Fairfield, IA • On-site

$82K - $127K/yr

Full-time

Medical, Dental, Vision, Life, PTO

Posted 21 days ago

Job description

Job Title

Maintenance Reliability Engineer – Foundry Operations

Reports To

Maintenance Manager

Position Summary

The Maintenance Reliability Engineer is responsible for improving equipment reliability, uptime, and maintainability across all foundry operations. This role bridges maintenance, engineering, and operations to eliminate unplanned downtime, extend asset life, and support safe, cost-effective production. The position focuses on root cause failure analysis, preventive and predictive maintenance optimization, reliability-centered maintenance (RCM), and continuous improvement of foundry equipment and systems.

Key Responsibilities

Reliability & Asset Performance

  • Develop and execute reliability strategies for critical foundry assets including melting furnaces, molding lines, core machines, shakeout, sand systems, conveyors, and material handling equipment
  • Lead Root Cause Failure Analysis (RCFA) and implement permanent corrective actions
  • Track, analyze, and report reliability KPIs such as MTBF, MTTR, equipment availability, and downtime trends
  • Identify chronic equipment issues and drive long-term solutions

Maintenance Strategy & Planning

  • Design, optimize, and maintain Preventive Maintenance (PM) and Predictive Maintenance (PdM) programs
  • Support condition monitoring efforts (vibration, thermography, oil analysis, ultrasound, etc.)
  • Improve job plans, task frequencies, and maintenance standards based on failure data
  • Partner with maintenance planners and supervisors to improve schedule compliance and wrench time

Engineering & Continuous Improvement

  • Support capital projects, equipment upgrades, and new equipment installations with a focus on reliability and maintainability
  • Perform Failure Modes and Effects Analysis (FMEA) on existing and new assets
  • Standardize parts, tools, and maintenance procedures to reduce complexity and cost
  • Drive continuous improvement initiatives using Lean, TPM, or Six Sigma methodologies

Safety, Compliance & Documentation

  • Ensure all reliability and maintenance activities comply with safety, environmental, and regulatory requirements
  • Support MOC (Management of Change) processes related to equipment modifications
  • Maintain accurate asset records, BOMs, and maintenance documentation within the CMMS

Cross-Functional Collaboration

  • Work closely with operations, maintenance, engineering, and purchasing teams to align reliability goals
  • Provide technical guidance and training to maintenance technicians
  • Support outage planning and major maintenance events

Required Qualifications

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, or related field is preferred
  • 5–10 years of experience in maintenance, reliability, or engineering within a foundry or heavy industrial environment
  • Strong understanding of rotating equipment, hydraulics, pneumatics, and industrial power systems
  • Experience with CMMS systems and reliability data analysis
  • Proven ability to lead RCFA and drive corrective actions

Preferred Qualifications

  • Foundry-specific experience (iron, steel, aluminum, or other metal casting)
  • Certification or training in Reliability Engineering, RCM, TPM, or Six Sigma
  • Experience with furnace systems, sand handling, dust collection, and high-temperature processes
  • Familiarity with OSHA, NFPA, and environmental compliance in industrial settings 

Key Competencies

  • Analytical and problem-solving mindset
  • Strong communication and cross-functional leadership skills
  • Hands-on technical aptitude
  • Data-driven decision making
  • Continuous improvement orientation

Physical & Work Environment

  • Manufacturing/foundry environment with exposure to heat, dust, noise, and industrial equipment
  • Ability to walk plant floor, climb ladders, and respond to equipment issues as needed
  • Occasional off-shift or weekend support during outages or critical failures

Company Description

HyCast Foundry is a premier U.S. foundry specializing in the production of high-quality gray and ductile iron castings. Committed to safety, sustainability, and operational excellence, HyCast aims to drive innovation in the metal casting industry while fostering a collaborative and dynamic workplace culture.