1

Senior Process Engineer Jobs in Madison, WI (NOW HIRING)

As a Process Engineer, you would be responsible for supporting customers by optimizing GEA centrifugal equipment after delivery, supporting sales development, spearheading R&D efforts for new product ...

You will drive process performance through process development and design, data-driven ... Desire to grow toward a Senior Engineer role by leading complex cross-functional projects from ...

The Process Engineer is responsible for identifying and implementing manufacturing improvements that drive safety, quality, efficiency, yield, and profitability. This role partners closely with ...

The Process Engineer is responsible for identifying and implementing manufacturing improvements that drive safety, quality, efficiency, yield, and profitability. This role partners closely with ...

Process Engineer

Monticello, WI ยท On-site

$70K - $85K/yr

The Process Engineer is responsible for identifying and implementing manufacturing improvements that drive safety, quality, efficiency, yield, and profitability. This role partners closely with ...

Process Engineer

Monticello, WI ยท On-site

$70K - $85K/yr

The Process Engineer is responsible for identifying and implementing manufacturing improvements that drive safety, quality, efficiency, yield, and profitability. This role partners closely with ...

Process Engineer II

Madison, WI ยท On-site

$76.50 - $114.70/hr

You will drive process performance through process development and design, data-driven ... Desire to grow toward a Senior Engineer role by leading complex cross-functional projects from ...

Process Engineer

Monticello, WI ยท On-site

$70K - $85K/yr

The Process Engineer is responsible for identifying and implementing manufacturing improvements that drive safety, quality, efficiency, yield, and profitability. This role partners closely with ...

Process Engineer

Janesville, WI ยท On-site +1

$90K - $132K/yr

Description SHINE Technologies is seeking a Process Engineer who will focus on systems in the Process Systems engineering group. This position will encompass ownership of different custom equipment ...

Process Engineer

Janesville, WI ยท On-site

$90K - $132K/yr

SHINE Technologies is seeking a Process Engineer who will focus on systems in the Process Systems engineering group. This position will encompass ownership of different custom equipment in support of ...

Process Engineer

Janesville, WI ยท On-site

$90K - $132K/yr

Job Type Full-time Description SHINE Technologies is seeking a Process Engineer who will focus on systems in the Process Systems engineering group. This position will encompass ownership of different ...

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct hire role with a full benefits package and relocation. Prefer a B.S. in Engineering, and a minimum ...

Process Engineer

Janesville, WI ยท On-site

$95K - $105K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies)portion of ...

Process Engineer

Stoughton, WI ยท On-site

$95K - $105K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Process Engineer

Janesville, WI ยท On-site

$95K - $105K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Process Engineer

Evansville, WI ยท On-site

$95K - $105K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Process Engineer

Whitewater, WI ยท On-site

$95K - $105K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Process Engineer

Janesville, WI ยท On-site

$95K - $105K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Process Engineer

Edgerton, WI ยท On-site

$95K - $105K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

Showing results 21-40

Senior Process Engineer information

See Madison, WI salary details

$75.6K

$122.1K

$171.8K

How much do senior process engineer jobs pay per year?

As of Sep 5, 2026, the average yearly pay for senior process engineer in Madison, WI is $122,058.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,800.00 and $135,500.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Madison, WI?

The most popular types of Process Engineer jobs in Madison, WI are:

What cities near Madison, WI are hiring for Senior Process Engineer jobs?

Cities near Madison, WI with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 17% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $122,058 per year, or $58.7 per hour.

Process Engineer

GEA Group

Janesville, WI โ€ข On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 22 days ago


Job description

Responsibilities / Tasks
GEA Group, founded in Germany in 1881, is a global leader in engineering solutions, serving industries such as food and beverage, pharma, dairy, and more. With over 18,000 employees worldwide and a strong U.S. presence since 1929, GEA combines the heritage of a well-established company with the innovation of a forward-thinking industry leader. At GEA, we're not just building equipment, we're building lasting careers with an average employee tenure range from 8 + years, reflecting the strong culture, growth opportunities, and support we provide.
  • Start strong - Medical, dental, and vision coverage begins on your first day

  • Recharge and refresh - Enjoy 12 paid holidays, including a flexible floating holiday, and 136 hours of PTO to relax or explore

  • Invest in your future - A 7% 401(k) employer match helps grow your retirement savings faster

  • Keep learning - Take advantage of tuition reimbursement to further your education or skillset

  • Live well - Our wellness incentive program rewards healthy habits

  • Get support when you need it - Access to a confidential Employee Assistance Program for personal or professional guidance

  • Save smart - Flexible Health Savings and Spending Accounts to manage out-of-pocket expenses

At GEA, we don't just offer jobs, we offer opportunities to thrive, grow, and make an impact.
Your responsibilities are:
Position Overview
GEA is seeking Process Engineerto join our team based out of our brand-new, state of the art facility located in Janesville, WI. As a Process Engineer, you would be responsible for supporting customers by optimizing GEA centrifugal equipment after delivery, supporting sales development, spearheading R&D efforts for new product development, and much more.
Process Engineer Job Duties
  • Evaluate and improve on processes for assigned GEA Markets, with the emphasis of GEA mechanical separation technology.
  • Startup and commission GEA centrifuge equipment
  • Support Sales Initiatives in developing innovative solutions for customers.
  • Improve process capability and production volume while maintaining and improving quality standards.
  • Prepare and process samples for spin down studies and facilitate Design of Experiments for further testing and product development.
  • Collect, record, and transcribe data in detailed reports.
  • Maintain testing equipment as required and needed for job responsibilities.
  • Develop and implement systems that optimize all phases of production process (both upstream and downstream of GEA equipment)
  • Ability to train customers on proper and safe use of GEA equipment.
  • Ability to train other GEA team members on both equipment and processes.
  • Work with Project Engineering to develop cost-effective and efficient solutions for future projects.
  • Works effectively in an interdisciplinary work environment.
  • Ability to read/interpret P&IDs, General Arrangement (Mechanical Drawings), Electrical Schematics, and other engineering documentation.
  • Ability to work in multiple GEA markets, with the emphasis on the Pharmaceutical and Chemical industries.
  • Familiarity with process controls, motor controls, instrumentation, automation principles, and industrial networking.
  • Has knowledge of commonly used concepts, practices, and procedures utilized in machine/system control systems.
  • Learn/utilize Rockwell Programming software to make minor edits to programs, collaborate with Automation Engineers, and support startups.
  • Strong analytical and critical thinking skills.
  • Strong communication skills.
  • Position reports to the Process Engineering Manager.

Your Profile / Qualifications
  • BS in Chemical Engineering or related field
  • Minimum 3 to 5 years of industry experience (preferably in the renewable or environmental industries)
  • Microsoft Office Suite knowledge
  • Rockwell Programming Experience a Plus.

At GEA, we don't just offer jobs-we offer opportunities to thrive, grow, and make an impact.
The typical base pay range for this position at the start of employment is expected to be between $85 - $105,000 per year. GEA Group has different base pay ranges for different work locations within the United States.
The pay range is not a guarantee of compensation or salary. The estimated range is the budgeted amount for the position. Final offers are based on various factors, including skill set, experience, location, qualifications, and other job-related reasons. You may be eligible for additional rewards.
GEA is an equal opportunity employer. Applicants will therefore receive consideration for employment without regard to age, sex, race, color, religion, world view, national origin, genetics, disability, gender identity, marital status, sexual orientation, veteran status or any other protected characteristic required by applicable law. Applicants with disabilities are welcome and will be given special consideration if they are equally qualified.
Will be traveling up to but not exceeding 80% of the time in North America (Valid Passport Required).
Please note: This position is based in the United States and does not offer visa or work sponsorship. Applicants must be authorized to work in the U.S. without current or future sponsorship.
#Engineeringforthebetter
Did we spark your interest?
Then please click apply above to access our guided application process.