ZipRecruiter

Log In

1

Senior Process Engineer Jobs in Madison, WI (NOW HIRING)

Iff

Senior Engineer - Health & Bioscience

Madison, WI

$105K - $144K/yr

The Senior Engineer role can be based in the U.S. Health & Biosciences manufacturing sites such as ... Strong technical background in utilities systems, energy management, process engineering, and/or ...

Hydrite

Process Controls Engineer

Cottage Grove, WI · On-site

JOIN A TOP WORKPLACE - Process Controls Engineer Responsible for hands-on ownership, troubleshooting, and continuous improvement of plant process control systems supporting batch and continuous ...

Hydrite

Process Controls Engineer

Cottage Grove, WI · On-site

JOIN A TOP WORKPLACE - Process Controls Engineer Responsible for hands-on ownership, troubleshooting, and continuous improvement of plant process control systems supporting batch and continuous ...

Hydrite

Process Controls Engineer

Cottage Grove, WI · On-site

JOIN A TOP WORKPLACE - Process Controls Engineer Responsible for hands-on ownership, troubleshooting, and continuous improvement of plant process control systems supporting batch and continuous ...

JP Cullen

Process Improvement Engineer

Madison, WI

$113K/yr

The Process Improvement Engineer will play a crucial role in identifying, analyzing, and implementing improvements to business processes within JP Cullen. This position aims to enhance efficiency ...

JP Cullen

Process Improvement Engineer

Madison, WI

$113K/yr

Overview The Process Improvement Engineer will play a crucial role in identifying, analyzing, and implementing improvements to business processes within JP Cullen. This position aims to enhance ...

JP Cullen

Process Improvement Engineer

Madison, WI · On-site

$113K/yr

Overview The Process Improvement Engineer will play a crucial role in identifying, analyzing, and implementing improvements to business processes within JP Cullen. This position aims to enhance ...

next page

Showing results 1-20

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Madison, WI

Senior Process Engineer information

See Madison, WI salary details

$75.6K

$122K

$171.8K

How much do senior process engineer jobs pay per year?

As of Jun 11, 2026, the average yearly pay for senior process engineer in Madison, WI is $122,040.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,800.00 and $135,500.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What engineers make $300,000 a year?

Senior Process Engineers in industries such as oil and gas, chemical manufacturing, or aerospace can earn $300,000 or more annually, especially with extensive experience, specialized skills, and leadership roles. High compensation often includes bonuses, stock options, or other incentives, and requires advanced technical knowledge and certifications like Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to safety and regulatory standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What engineer makes $500,000 a year?

Senior Process Engineers in specialized industries such as oil and gas, chemical manufacturing, or aerospace can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in process optimization, safety standards, and industry-specific tools.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PMP.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Madison, WI? The most popular types of Process Engineer jobs in Madison, WI are:
What are popular job titles related to Senior Process Engineer jobs in Madison, WI? For Senior Process Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Madison, WI look for? The top searched job categories for Senior Process Engineer jobs in Madison, WI are:
What cities near Madison, WI are hiring for Senior Process Engineer jobs? Cities near Madison, WI with the most Senior Process Engineer job openings:
Senior Process Engineer jobs near you

Manufacturing Process Engineer 1

Research and Testing Laboratory

Madison, WI • On-site

$74K - $98K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 23 days ago

Job description

What if the work you did every day could impact the lives of people you know? Or all of humanity?At Illumina, we are expanding access to genomic technology to realize health equity for billions of people around the world. Our efforts enable life-changing discoveries that are transforming human health through the early detection and diagnosis of diseases and new treatment options for patients.Working at Illumina means being part of something bigger than yourself. Every person, in every role, has the opportunity to make a difference. Surrounded by extraordinary people, inspiring leaders, and world changing projects, you will do more and become more than you ever thought possible.

You are the engineer Illumina is seeking. Based at our Wisconsin site, you will join a team of process engineers at the global leader in genetic sequencing, providing validation, process control, and project support for the equipment and systems that produce the critical enzymes underpinning Illumina's sequencing and arraybased solutions. These technologies enable genetic analysis across applications ranging from cancer research to agriculture.

As part of a highly capable, selfdirected, and diverse engineering team, you will contribute across the full engineering lifecycle, with a primary focus on equipment system validation. The role requires close collaboration with crossfunctional partners and external vendors in a dynamic, teamoriented environment. We are seeking candidates who bring strong technical capability, intellectual curiosity, a passion for applied science, creative problemsolving skills, and a resultsdriven mindset.

Responsibilities

  • Collaborates with crossfunctional teams to develop and execute equipment installation, validation, and verification documentation.

  • Reviews and maintains equipment validation packages in partnership with Quality and Equipment Engineering to ensure the validated state.

  • Assesses and investigates process and equipment impacts within a structured dynamic process assurance framework.

  • Supports process and equipment improvement initiatives using Lean Manufacturing and Six Sigma methodologies.

  • Partners with vendors and internal teams to assess risk and recommend mitigation strategies and maintenance efficiencies.

  • Collects, analyzes, and dashboards equipment performance data to identify trends and opportunities.

  • Authors, reviews, and manages detailed equipment compliance and engineering documentation to support regulatory requirements.

  • Develops equipment specifications and qualification documentation in collaboration with vendors and engineering teams.

  • Engages with global counterparts to align processes, share best practices, and execute improvements.

Minimum Requirements

  • Excellent interpersonal skills and a demonstrated ability to work on diverse teams and learn quickly.

  • B.S. degree in Engineering or equivalent technical training/experience

  • 2+ years relevant engineering/equipment maintenance experience.

The estimated base salary range for the Manufacturing Process Engineer 1 role based in the United States of America is: $63,400 - $95,200. Should the level or location of the role change during the hiring process, the applicable base pay range may be updated accordingly. The range reflects longterm growth in the role; therefore, most candidates are hired between the minimum and middle of the range. Placement depends on experience, skills, location, and internal equity. Additionally, all employees are eligible for one of our variable cash programs (bonus or commission) and eligible roles may receive equity as part of the compensation package. We offer a wide range of benefits as innovative as our work, including access to genomics sequencing, family planning, health/dental/vision, retirement benefits, and paid time off.
We are a company deeply rooted in belonging, promoting an inclusive environment where employees feel valued and empowered to contribute to our mission. Built on a strong foundation, Illumina has always prioritized openness, collaboration, and seeking alternative perspectives to propel innovation in genomics. We are proud to confirm a zero-net gap in pay, regardless of gender, ethnicity, or race. We also have several Employee Resource Groups (ERG) that deliver career development experiences, increase cultural awareness, and offer opportunities to engage in social responsibility. We are proud to be an equal opportunity employer committed to providing employment opportunity regardless of sex, race, creed, color, gender, religion, marital status, domestic partner status, age, national origin or ancestry, physical or mental disability, medical condition, sexual orientation, pregnancy, military or veteran status, citizenship status, and genetic information. Illumina conducts background checks on applicants for whom a conditional offer of employment has been made. Qualified applicants with arrest or conviction records will be considered for employment in accordance with applicable local, state, and federal laws. Background check results may potentially result in the withdrawal of a conditional offer of employment. The background check process and any decisions made as a result shall be made in accordance with all applicable local, state, and federal laws. Illumina prohibits the use of generative artificial intelligence (AI) in the application and interview process. If you require accommodation to complete the application or interview process, please contact accommodations@illumina.com. To learn more, visit: https://www.dol.gov/ofccp/regs/compliance/posters/pdf/eeopost.pdf. The position will be posted until a final candidate is selected or the requisition has a sufficient number of qualified applicants. This role is not eligible for visa sponsorship.

Apply