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Materials And Process Engineer Jobs in Madison, WI

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

Process Engineer We're looking for a dependable Process Engineer who will be located in our Madison ... Devise and execute plans to qualify new products and materials * Support capital equipment projects ...

Process Engineer We're looking for a dependable Process Engineer who will be located in our Madison ... Devise and execute plans to qualify new products and materials * Support capital equipment projects ...

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

Process EngineerWe're looking for a dependable Process Engineer who will be located in our Madison ... material, labor, and equipmentMaintain understanding of ISO quality systems as they relate to ...

Process Engineer

Mcfarland, WI · On-site

$110K - $140K/yr

  • Medical

  • Life

  • Retirement

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct ... materials related products, and to see those products utilized in real client applications.

Paint Process Engineer

Johnson Creek, WI · On-site

$90K - $108K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Plan and run process trials and DOE to evaluate new materials, equipment, and parameter changes ... Collaborate with Maintenance/Engineering on equipment upgrades, nozzle/robot changes, and oven ...

Paint Process Engineer

Johnson Creek, WI · On-site

$90K - $108K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Plan and run process trials and DOE to evaluate new materials, equipment, and parameter changes ... Collaborate with Maintenance/Engineering on equipment upgrades, nozzle/robot changes, and oven ...

The Process Engineering team is made up of Process Engineers and Automation Engineers with varied ... PHYSICAL DEMANDS: 1. Ability to work in a lab environment with chemical and biological materials ...

The Process Engineering team is made up of Process Engineers and Automation Engineers with varied ... PHYSICAL DEMANDS: 1. Ability to work in a lab environment with chemical and biological materials ...

Material Flow Engineer II

Madison, WI · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

... materials, parts, and finished goods within a manufacturing facility, ensuring efficient, safe, and cost-effective production. Reduce waste by developing end-to-end material handling processes and ...

** Materials Manager

Middleton, WI · On-site

$100K - $118K/yr

Inventory & Warehouse Management · Maintain inventory control processes to ensure accuracy and ... Qualifications Education · Bachelor's degree in Supply Chain, Operations, Engineering, or related ...

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Showing results 1-20

Materials And Process Engineer information

See Madison, WI salary details

$40.8K

$93.3K

$119.4K

How much do materials and process engineer jobs pay per year?

As of Aug 14, 2026, the average yearly pay for materials and process engineer in Madison, WI is $93,346.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,600.00 and $103,300.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a materials and process engineer?

To thrive as a Materials and Process Engineer, you need a strong background in materials science, chemistry, and engineering principles, typically supported by a bachelor's degree in materials, chemical, or mechanical engineering. Familiarity with CAD software, materials testing equipment, and quality management systems such as ISO 9001 is often required. Strong analytical thinking, problem-solving abilities, and effective teamwork are essential soft skills that set top performers apart. These competencies are crucial for developing reliable materials, optimizing processes, and ensuring product quality and innovation in manufacturing environments.

What are some typical challenges materials and process engineers face when introducing new materials into production?

Materials and Process Engineers often encounter challenges such as ensuring new materials meet safety and performance standards, working within budget constraints, and collaborating with cross-functional teams to align on manufacturing capabilities. They must also address scalability, sourcing, and regulatory compliance while troubleshooting unforeseen issues during the transition from prototype to full-scale production. Effective communication and problem-solving skills are essential to navigate these complexities and ensure a smooth integration of new materials.

What does a materials and process engineer do?

A Materials and Process Engineer is responsible for selecting, developing, and testing materials used in manufacturing processes to ensure they meet required standards for strength, durability, and performance. They analyze how materials interact with each other and with the environment, and often troubleshoot issues related to materials failures or inefficiencies in production. These engineers work closely with design, manufacturing, and quality teams to optimize processes, reduce costs, and improve product reliability. They are commonly employed in industries such as aerospace, automotive, electronics, and manufacturing.

Are materials and process engineers in high demand?

Materials and process engineers are in high demand across industries such as aerospace, automotive, and manufacturing due to their expertise in developing and improving materials and production methods. The role often requires knowledge of CAD software, quality control, and certifications like Six Sigma, and employment prospects are strong with steady growth expected in the coming years.

What is the difference between Materials And Process Engineer vs Manufacturing Engineer?

AspectMaterials And Process EngineerManufacturing Engineer
CredentialsBachelor's in Materials Science, Mechanical, or Chemical Engineering; certifications like ASM or Six SigmaBachelor's in Mechanical, Industrial, or Manufacturing Engineering; similar certifications
Work EnvironmentResearch labs, R&D departments, quality controlProduction floors, factory settings, process optimization
Industry UsageAutomotive, aerospace, electronics, materials developmentAutomotive, consumer goods, electronics manufacturing

Materials And Process Engineers focus on developing and improving materials and manufacturing processes, often working in R&D or quality control. Manufacturing Engineers optimize production processes and workflows on the factory floor. While both roles require engineering backgrounds and certifications, their primary focus areas and work environments differ significantly.

What job categories do people searching Materials And Process Engineer jobs in Madison, WI look for?

The top searched job categories for Materials And Process Engineer jobs in Madison, WI are:

What cities near Madison, WI are hiring for Materials And Process Engineer jobs?

Cities near Madison, WI with the most Materials And Process Engineer job openings:

Infographic showing various Materials And Process Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 1% As Needed, 72% Full Time, 23% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $93,346 per year, or $44.9 per hour.

Materials Process Engineer

Placon Corporation

Madison, WI • On-site

Full-time

Posted yesterday

New


Placon rating

5.8

Company rating: 5.8 out of 10

Based on 7 frontline employees who took The Breakroom Quiz

72nd of 84 rated plastic manufacturers


Job description

Materials Process Engineer

We're looking for a curious and hands-on Materials Process Engineer who enjoys solving manufacturing challenges, developing innovative materials, and driving continuous improvement. If you have a strong technical background in polymers or materials science and enjoy collaborating across engineering, innovation, and production teams, this is a great opportunity to make a meaningful impact on new product development and manufacturing excellence.

Compensation

Competitive salary based on experience.

Work Schedule

Standard business hours, M-F 8am - 5pm | Additional flexibility as needed to support projects, trials, and equipment implementation.

Why Placon – You'll Love It Here

• Play a key role in developing next-generation materials and products
• Work with advanced manufacturing technologies and processes
• Collaborate with Innovation, Design, Engineering, and Production teams
• Influence capital projects and process improvements across the organization
• Growth-focused environment that encourages learning and innovation
• Competitive compensation and comprehensive benefits package
• Opportunity to make a direct impact on product quality, efficiency, and profitability 

What You'll Do

• Develop and execute plans to qualify new materials and products while demonstrating process capability
• Investigate, test, and establish specifications for new materials used in thermoforming processes, including mono- and multilayer coextrusions, laminations, and coatings
• Collect, analyze, and present data-driven recommendations to support decision-making
• Support capital equipment projects by becoming a subject matter expert on materials, processes, and equipment
• Create work instructions, process documentation, and training materials for production teams
• Collaborate with Design and Engineering teams to support new product development and tooling requirements
• Develop and maintain technical documentation, including specifications and technical data sheets
• Establish and review product standards for material usage, labor, and equipment performance
• Support process development and continuous improvement initiatives within ISO quality systems
• Prepare capital expenditure proposals and support project approval processes
• Research and evaluate next-generation materials and manufacturing technologies 

What You Bring

• Bachelor's degree in Polymer Science, Materials Science, Chemical Engineering, Mechanical Engineering, or a related field
• Strong technical understanding of polymer materials, processing methods, and testing techniques
• Experience collecting and analyzing data to support process and product decisions
• Excellent written and verbal communication skills
• Ability to work effectively across cross-functional teams
• Strong organizational, troubleshooting, and problem-solving skills
• Self-motivated with exceptional attention to detail and time management skills

What Makes You Stand Out

• Experience in a manufacturing environment
• Knowledge of extrusion, thermoforming, and related plastics processing technologies
• Understanding of statistical process control and capability analysis
• Experience with Lean Manufacturing and Six Sigma methodologies
• Project management experience, including project planning, risk identification, and milestone tracking
• Familiarity with ERP systems, QMS software, Oracle, InfinityQS, and Microsoft Office Suite 

Work Environment

• Combination of office and manufacturing environments
• Exposure to industrial equipment, including extruders, thermoformers, and trim presses
• GMP-certified manufacturing environment, ISO 9001-certified facility, and ISO 8 clean room operations.

Travel

• Limited travel, including local, regional, national, and occasional international trips to support projects, suppliers, and industry events 

Does this sound like you?

If you feel that this job is what you're looking for, applying is a piece of cake – just follow the instructions on this page. Good luck!


Placon employment offers are contingent upon the successful completion of a pre-employment drug test, basic physical, background check, educational verification, and reference checks (as applicable).


Placon requires that employees have and maintain authorization to work in the country in which the role is based. In general, Placon does not sponsor candidates for non-immigrant visas or permanent residency unless based on business need.


Placon is committed to equal opportunity for all applicants without regard to race, color, religion, sex, sexual orientation, gender, gender identity, or expression, marital status, age, national origin, disability, veteran status, genetic information, or other protected characteristics.


This role requires the ability to work through differing perspectives and resolve conflict in a respectful and professional manner consistent with The Placon Way.

What Placon employees say

Pay

Hours and flexibility

Workplace

Get the full story on Breakroom


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About Placon

Sourced by ZipRecruiter

Industry

Plastics packaging film and sheet (including laminated) manufacturing

Company size

201 - 500 Employees

Headquarters location

Fitchburg, WI, US

Year founded

1966

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