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Senior Pvd Process Engineer Jobs in Madison, WI (NOW HIRING)

Titus Talent Strategies

Sr. Process Engineer

Madison, WI

$104K - $135K/yr

Senior Process Engineer Food & Beverage / Sanitary Process Engineering | Madison / Amherst, Wisconsin area The Opportunity We're partnering with a growing food and beverage process engineering firm ...

New

Mastermold LLC

Paint Process Engineer

Johnson Creek, WI · On-site

$90K - $108K/yr

Opportunities for growth into senior process engineering, project engineering, or leadership roles. * A visible impact: you'll see your process changes show up directly as better quality, less scrap ...

Mastermold LLC

Paint Process Engineer

Johnson Creek, WI · On-site

$90K - $108K/yr

Opportunities for growth into senior process engineering, project engineering, or leadership roles. * A visible impact: you'll see your process changes show up directly as better quality, less scrap ...

Fujifilm

Senior Bio Process Engineer

Madison, WI

$104K - $135K/yr

FCDI is recruiting for a Senior Process Engineer to support continued growth and ongoing customer projects within the Process Development (PD) team located in Madison, WI. As a Contract Development ...

New

Fujifilm

Senior Bio Process Engineer

Madison, WI · On-site

$104K - $135K/yr

Position Overview FCDI is recruiting for a Senior Process Engineer to support continued growth and ongoing customer projects within the Process Development (PD) team located in Madison, WI. As a ...

New

Illumina, Inc.

Process Engineer II

Madison, WI · On-site

You will drive process performance through process development and design, data-driven ... Desire to grow toward a Senior Engineer role by leading complex cross-functional projects from ...

Fujifilm

Senior Bio Process Engineer

Madison, WI · On-site

$104K - $135K/yr

Position Overview FCDI is recruiting for a Senior Process Engineer to support continued growth and ongoing customer projects within the Process Development (PD) team located in Madison, WI. As a ...

New

Illumina

Process Engineer II

Madison, WI · On-site

$76.50 - $114.70/hr

You will drive process performance through process development and design, data-driven ... Desire to grow toward a Senior Engineer role by leading complex cross-functional projects from ...

AprilAire

Senior Automation Engineer

Madison, WI · On-site

$104K - $137K/yr

This role serves as a system-level integrator, ensuring mechanical, controls, and process elements ... The Senior Automation Engineer supports projects from early design review through implementation ...

AprilAire

Senior Automation Engineer

Madison, WI · On-site

$104K - $137K/yr

This role serves as a system-level integrator, ensuring mechanical, controls, and process elements ... The Senior Automation Engineer supports projects from early design review through implementation ...

AprilAire

Senior Automation Engineer

Madison, WI · On-site

$104K - $137K/yr

This role serves as a system-level integrator, ensuring mechanical, controls, and process elements ... The Senior Automation Engineer supports projects from early design review through implementation ...

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Senior Pvd Process Engineer information

See Madison, WI salary details

$75.6K

$122K

$171.8K

How much do senior pvd process engineer jobs pay per year?

As of Sep 5, 2026, the average yearly pay for senior pvd process engineer in Madison, WI is $122,040.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,800.00 and $135,500.00 per year, depending on experience, location, and employer.

What is a senior PVD process engineer?

Senior PVD (Physical Vapor Deposition) Process Engineers are professionals who develop, optimize, and oversee thin film deposition processes typically used in semiconductor, electronics, or materials manufacturing. They are responsible for ensuring the quality and efficiency of PVD equipment and processes, troubleshooting issues, and implementing improvements. These engineers often collaborate with cross-functional teams to support product development and manufacturing needs, and they may also lead process integration and scale-up activities. Their expertise is crucial in maintaining high-yield and reliable production environments.

How does a senior PVD process engineer typically collaborate with cross-functional teams during process development and troubleshooting?

As a Senior PVD Process Engineer, you’ll frequently work alongside R&D, equipment engineering, and manufacturing teams to develop and optimize thin film deposition processes. Collaboration often involves joint problem-solving during process qualification, equipment upgrades, and yield improvement initiatives. Clear communication skills are essential, as you’ll be responsible for conveying technical findings, aligning process requirements, and leading cross-functional meetings to ensure smooth integration of new technologies into production. This collaborative environment offers opportunities to mentor junior engineers and influence the direction of process innovation.

What are the key skills and qualifications needed to thrive as a senior PVD process engineer, and why are they important?

To thrive as a Senior PVD Process Engineer, you need a solid background in materials science, thin film deposition, and semiconductor manufacturing, usually backed by a relevant engineering degree and industry experience. Familiarity with PVD (Physical Vapor Deposition) systems, process control software, and statistical process control (SPC) tools is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you lead projects and collaborate with cross-functional teams. These skills are crucial for optimizing manufacturing processes, ensuring product quality, and driving innovation in a highly technical and fast-evolving industry.

What is the difference between Senior Pvd Process Engineer vs Pvd Process Engineer?

AspectSenior Pvd Process EngineerPvd Process Engineer
ExperienceTypically 5+ years in PVD processesEntry to mid-level experience in PVD processes
ResponsibilitiesLeading process development, troubleshooting, mentoringExecuting process setups, monitoring, and basic troubleshooting
CertificationsRelevant certifications often preferredBasic industry certifications may suffice
Work EnvironmentManufacturing facilities, R&D labsManufacturing facilities, R&D labs

The main difference between a Senior Pvd Process Engineer and a Pvd Process Engineer lies in experience, responsibilities, and leadership. Senior engineers typically lead process development and mentor junior staff, while Pvd Process Engineers focus on executing and monitoring processes. Both roles work in similar environments within manufacturing and R&D settings, but the senior role requires more expertise and oversight.

What are popular job titles related to Senior Pvd Process Engineer jobs in Madison, WI?

For Senior Pvd Process Engineer jobs in Madison, WI, the most frequently searched job titles are:

What job categories do people searching Senior Pvd Process Engineer jobs in Madison, WI look for?

The top searched job categories for Senior Pvd Process Engineer jobs in Madison, WI are:

What cities near Madison, WI are hiring for Senior Pvd Process Engineer jobs?

Cities near Madison, WI with the most Senior Pvd Process Engineer job openings:

Senior Pvd Process Engineer jobs near you
Infographic showing various Senior Pvd Process Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 18% Part Time, 2% Temporary, 2% Contract, and 1% Nights. Highlights an 87% Physical, 2% Hybrid, and 11% Remote job distribution, with an average salary of $122,040 per year, or $58.7 per hour.

Sr. Process Engineer

Titus Talent Strategies

Madison, WI

$104K - $135K/yr

Full-time

Posted 2 days ago

New

Job description

Senior Process Engineer

Food & Beverage / Sanitary Process Engineering | Madison / Amherst, Wisconsin area

The Opportunity

We're partnering with a growing food and beverage process engineering firm in Wisconsin to find a Senior Process Engineer who wants real ownership, not a supporting role. This is a newly created position designed to take true end-to-end process design work off the Engineering Manager's plate as the company scales.

You'll own projects from concept through commissioning: mass balances, process flow diagrams, full P&ID design, equipment sizing and specification. This isn't editing someone else's drawings or filling in the gaps behind a senior engineer. You're the one designing the mix-proof valve clusters, specifying the CIP systems, and sitting across the table from the client to figure out exactly what their plant needs.

What You'll Own

  • Full P&ID, PFD, and mass balance ownership on food and beverage capital projects, concentrated in dairy but spanning cheese, beverage, protein, and other sanitary processing verticals
  • Hands-on design of mix-proof valve clusters and fully automated sanitary systems
  • Equipment sizing, specification, and RFQ development
  • Direct client relationships, from scoping conversations through startup and commissioning
  • Utility and equipment matrices, SOPs/SSOPs, and functional/process descriptions

What Success Looks Like

In your first 90 days: you're onboarded to the company's sanitary design standards and equipment supplier landscape, shadowing active projects, and demonstrating you can independently design a mix-proof valve cluster and a basic P&ID.

By 180 days: you're owning P&ID and process design on at least one active project with minimal oversight, communicating with clients directly, and contributing to equipment/utility matrix and RFQ development.

By year one: you're fully owning projects concept-through-commissioning, meaningfully reducing the Engineering Manager's day-to-day design load, and driving process-improvement work.

What We're Looking For

Must-Haves:

  • Bachelor's degree in Engineering
  • 8-10+ years of process engineering experience (flexible for candidates with 5-7 years coming directly out of dairy plant operations)
  • Hands-on dairy or equivalent high-sanitary process design experience, including independent mix-proof valve cluster design
  • True, demonstrated ownership of P&IDs, PFDs, mass balances, and equipment/utility matrices
  • Strong customer-facing communication skills
  • Ability to travel domestically approximately 30%

Nice-to-Haves:

  • Supervisory or mentoring experience
  • AutoCAD (isometric drawings); SolidWorks, Revit, or Lucid experience a plus
  • Experience writing SOPs/SSOPs and functional/process descriptions
  • International project experience or passport eligibility
  • Packaging systems experience
  • Consulting or systems-integration background (preferred over plant-operations-only experience)

Who Thrives Here

This role is built for someone who takes ownership without being asked twice, communicates clearly and directly, and genuinely enjoys the variety of solving a different process puzzle for every client. You'll fit right in if you're collaborative, low-ego, and more interested in getting the design right than being the smartest person in the room.

This isn't the right fit if you're used to handing off P&ID work to someone else, prefer to stay behind the scenes rather than work directly with clients, or are looking for a narrowly defined, single-industry role.

The Seat in Summary

  • True end-to-end design ownership, not downstream editing
  • A growing, founder-transitioning company building out its engineering bench
  • Variety across dairy, cheese, beverage, protein, and other sanitary processing projects
  • A collaborative, tight-knit team culture
  • A real path toward technical leadership, mentoring, or business development as the company scales

This position is being managed by Titus Talent Strategies on behalf of our client. Interested candidates should apply directly through this posting.