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Battery Process Engineer Jobs in Madison, WI (NOW HIRING)

... battery, and gas come online. From early-stage strategy through interconnection with MISO, you'll ... Actively participates in departmental budgeting and planning processes. Oversees multi-year plan ...

... battery, and gas come online. From early-stage strategy through interconnection with MISO, you'll ... Actively participates in departmental budgeting and planning processes. Oversees multi-year plan ...

Sr. Project Engineer

Madison, WI ยท On-site

$99K - $130K/yr

Our renewables sector focuses on solar, wind and battery storage. Sustainability and safety are ... Develop a process for the creation and review of work plans and work packages. * Provide support to ...

Solar Project Manager

Madison, WI ยท On-site

$85K - $110K/yr

... engineering firms, and general contractor personnel. * Solid knowledge of utility rates, interconnection processes, solar rebates, and incentives. * Familiarity with Battery Energy Storage Systems ...

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Battery Process Engineer information

See Madison, WI salary details

$49.9K

$92.7K

$143.6K

How much do battery process engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for battery process engineer in Madison, WI is $92,720.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,100.00 and $103,800.00 per year, depending on experience, location, and employer.

What does a battery process engineer do?

A Battery Process Engineer is responsible for designing, optimizing, and overseeing the manufacturing processes involved in producing batteries, such as lithium-ion cells. They work to improve efficiency, quality, and safety in battery production by developing and refining procedures, selecting appropriate materials, and troubleshooting issues. Additionally, they collaborate with teams across research, development, and manufacturing to scale up new battery technologies from prototype to mass production. Their role is critical for ensuring that batteries meet performance and reliability standards required for various applications, including electric vehicles and consumer electronics.

What is the difference between Battery Process Engineer vs Battery Manufacturing Technician?

AspectBattery Process EngineerBattery Manufacturing Technician
CredentialsBachelor's degree in engineering or related field; often requires experience in process designHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesigning, optimizing, and overseeing manufacturing processes in labs or production facilitiesOperating machinery and performing manual tasks on the production line
Industry UsageInvolved in process development, quality control, and process improvementFocuses on assembly, equipment operation, and quality checks

The Battery Process Engineer focuses on designing and improving manufacturing processes, requiring technical expertise and engineering credentials. In contrast, the Battery Manufacturing Technician handles day-to-day production tasks, operating equipment and ensuring product quality. Both roles are essential in battery manufacturing but differ in responsibilities, skills, and work scope.

What are some common challenges faced by battery process engineers during scale-up from laboratory to production?

Battery Process Engineers often encounter challenges when translating lab-scale processes to full-scale manufacturing, such as maintaining quality and consistency in large batches, optimizing equipment for high throughput, and ensuring safety protocols with reactive materials. These professionals must troubleshoot unexpected variations, coordinate closely with multidisciplinary teams (like R&D, quality assurance, and maintenance), and refine processes to meet both performance and cost goals. Effective communication and problem-solving skills are essential for overcoming these hurdles and ensuring smooth production ramp-up.

What are the key skills and qualifications needed to thrive as a battery process engineer?

To thrive as a Battery Process Engineer, you need a solid background in chemical or materials engineering, experience with battery manufacturing processes, and often a relevant engineering degree. Familiarity with process simulation software (such as AutoCAD or MATLAB), Six Sigma methodologies, and data analysis tools is typically required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These competencies are essential to ensure efficient battery production, maintain high quality standards, and drive innovation in the rapidly evolving energy storage industry.
What job categories do people searching Battery Process Engineer jobs in Madison, WI look for? The top searched job categories for Battery Process Engineer jobs in Madison, WI are:
Infographic showing various Battery Process Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 86% Full Time, and 14% Contract. Highlights an 100% In-person job distribution, with an average salary of $92,720 per year, or $44.6 per hour.

Electrical Senior Project Engineer - Substation

Affiliated Engineers, Inc.

Madison, WI โ€ข On-site

$108K - $141K/yr

Full-time

Medical, Dental, Vision

Re-posted yesterday


Job description

Affiliated Engineers, Inc. (AEI) is a leading, multidisciplinary consulting engineering firm and collaborative community of over 800 employees who plan, design, and deliver high-performance, innovative, and holistic engineering solutions โ€” positively impacting society and advancing humankind.

Recognized in the Top 20 Engineering Firms and Top 3 Science and Technology Firms since 2000 by Building Design + Construction Magazine, AEI is dedicated to enhancing public health and improving patient outcomes, advancing revolutionary biomedical research, and enabling the next generation of scientific discovery and technological innovation through remarkable design and award-winning projects.

From collaborating with the California Air Resources Board to transform air quality in the worldโ€™s largest, zero net energy emissions testing facility to creating human-centric, technically advanced clinical environments that elevate communities โ€” such as Healthcare Design Magazine's 2022 Design Showcase Winner, Sarasota Memorial Hospital in Venice, Florida โ€” our work reflects the highest standards in sustainable design practices.  

As a Senior Electrical Project Engineer - Substation Power Systems in our Madison office, you will help us empower our clients to achieve energy-efficient building solutions, save global environments, and create a better, greener future for all.

Hereโ€™s why we need you:

In this role, you will build and maintains relationships with clients and project partners and will be responsible for the overall power systems design process on assigned project.  AEI projects may require experience in some or all of the following expertise: substation design, utility coordination, relaying and protection, switchgear automation, dynamic load analysis, SCADA design, Vdc distribution, DER and renewable energy generation, battery energy storage systems, microgrids, and campus distribution for medium and high voltage.   You will develop innovative and unique design solutions to align with project, client and project partner needs and leads the team in implementing solutions in the power, mission critical, manufacturing, automotive, higher ed, pharmaceutical, federal, and institutional markets.

Expertise of our most successful Senior Electrical Project Engineer: 

  • BSEE from an ABET accredited program.
  • Professional engineering registration required. Ability to obtain licensure in various states as needed.
  • 10+ years of experience designing MV or HV power distribution, and/or generation, and/or transmission systems.
  • Proficiency in computer operation for power engineering design programs (power systems modeling, SCCAF).
  • Proficiency in Microsoft Office suite.
  • Strong interpersonal and communication skills.
  • Ability to work well in a team environment, including carrying out appropriate follow-through with others, mentoring, delegating work, and giving and receiving constructive feedback. Communicates well with clients, project partners and with individuals at all levels in the organization.

Effective skills to help you flourish:

  • Experience in medium and/or high voltage substation design.
  • Expertise in relaying, protection, and metering design incorporating microprocessor-based devices. Familiarity with programming and testing practices in support of start-up and acceptance testing.
  • Expertise in switchgear/substation automation sequence of operations.
  • Expertise in facilitating SCADA implementation.
  • Experience coordinating with Utility Companies for point of demarcation, interconnect agreements, design standards compliance, etc
  • Distributed Energy Resources (DER) and renewable energy generation.
  • Battery Energy Storage Systems (BESS) technology.
  • Grid scale Photovoltaic (PV) technology.

Our dedication to you: 

  • AEI passionately invests in our brilliant talent by allowing for personal and professional growth through supporting clients like NASA; the National Institutes of Health and Cone Health System; the US Department of Homeland Security and US Department of Energy; and Stanford University and the California Institute of Technology.
  • Our flexible and collaborative work environment demonstrates our dedication to employee appreciation and collective commitment to excellence.
  • We provide the opportunity to serve the greater good of humanity through work on cutting-edge, state-of-the-art projects like Promega Corporationโ€™s Kornberg Center, The University of Arizonaโ€™s Biomedical Sciences Partnership Building, AbbVieโ€™s West Coast Oncology Hub, and BioMed Realtyโ€™s Gateway of Pacific.
  • Our culture encourages professional development while adhering to a set of core values that drive company and team decisions. Our commitment to these values โ€“ innovation and expertise, integrity, communication, quality, responsibility, opportunity, and growth โ€“ informs both project decisions and behavior amongst colleagues and clients
  • An exceptional benefits package (health, dental, vision) and a year-end bonus based on company profits, individual responsibility, and performance.

We provide the tools and a support system to ensure a thriving career. If this environment and opportunity to work on world-changing projects align with your goals, we would be thrilled to meet you. 

Come and collaborate with us!

To be considered, apply online at https://aeieng.com/about/careers/.  

If you know other candidates that would excel at this position, please share this posting with them directly via email, or to your network on LinkedIn. 

AEI is proud to be an EEO/AA Employer/Vet/Disabled.