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Battery Process Engineer Jobs in Milwaukee, WI (NOW HIRING)

Reliability Engineer II

Brookfield, WI · On-site

$97K - $122K/yr

All our teams touch every step of the process, that is why our Engineering teams are some of the ... Milwaukee Tool is looking for a Reliability EngineerIIto be part of the Battery System Reliability ...

System Test Engineer Glendale, Wisconsin, 53217 Role Description: General: Execute in-house testing ... battery testing and testing results. Responsible for data processing and report writing Execute ...

Reliability Engineer II

Brookfield, WI · On-site

$97K - $122K/yr

... processes and cross-functional agility. Milwaukee Tool is looking for a Reliability Engineer II to be part of the Battery System Reliability team. This role will be a vital part of the development of ...

... processes without guidance. • Leads design verification activities such as engineering analysis ... Clarios is the force behind the world's most recognizable car battery brands, powering vehicles ...

All our teams touch every step of the process, that is why our Engineering teams are some of the ... Handling product safety activities, regulatory listings design of power tools, Li-ion battery packs ...

All our teams touch every step of the process, that is why our Engineering teams are some of the ... Handling product safety activities, regulatory listings design of power tools, Li-ion battery packs ...

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Battery Process Engineer information

See Milwaukee, WI salary details

$48.8K

$90.7K

$140.4K

How much do battery process engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for battery process engineer in Milwaukee, WI is $90,660.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,400.00 and $101,500.00 per year, depending on experience, location, and employer.

What does a battery process engineer do?

A Battery Process Engineer is responsible for designing, optimizing, and overseeing the manufacturing processes involved in producing batteries, such as lithium-ion cells. They work to improve efficiency, quality, and safety in battery production by developing and refining procedures, selecting appropriate materials, and troubleshooting issues. Additionally, they collaborate with teams across research, development, and manufacturing to scale up new battery technologies from prototype to mass production. Their role is critical for ensuring that batteries meet performance and reliability standards required for various applications, including electric vehicles and consumer electronics.

What are the key skills and qualifications needed to thrive as a battery process engineer?

To thrive as a Battery Process Engineer, you need a solid background in chemical or materials engineering, experience with battery manufacturing processes, and often a relevant engineering degree. Familiarity with process simulation software (such as AutoCAD or MATLAB), Six Sigma methodologies, and data analysis tools is typically required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These competencies are essential to ensure efficient battery production, maintain high quality standards, and drive innovation in the rapidly evolving energy storage industry.

What are some common challenges faced by battery process engineers during scale-up from laboratory to production?

Battery Process Engineers often encounter challenges when translating lab-scale processes to full-scale manufacturing, such as maintaining quality and consistency in large batches, optimizing equipment for high throughput, and ensuring safety protocols with reactive materials. These professionals must troubleshoot unexpected variations, coordinate closely with multidisciplinary teams (like R&D, quality assurance, and maintenance), and refine processes to meet both performance and cost goals. Effective communication and problem-solving skills are essential for overcoming these hurdles and ensuring smooth production ramp-up.

What is the difference between Battery Process Engineer vs Battery Manufacturing Technician?

AspectBattery Process EngineerBattery Manufacturing Technician
CredentialsBachelor's degree in engineering or related field; often requires experience in process designHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesigning, optimizing, and overseeing manufacturing processes in labs or production facilitiesOperating machinery and performing manual tasks on the production line
Industry UsageInvolved in process development, quality control, and process improvementFocuses on assembly, equipment operation, and quality checks

The Battery Process Engineer focuses on designing and improving manufacturing processes, requiring technical expertise and engineering credentials. In contrast, the Battery Manufacturing Technician handles day-to-day production tasks, operating equipment and ensuring product quality. Both roles are essential in battery manufacturing but differ in responsibilities, skills, and work scope.

What job categories do people searching Battery Process Engineer jobs in Milwaukee, WI look for?

The top searched job categories for Battery Process Engineer jobs in Milwaukee, WI are:

What cities near Milwaukee, WI are hiring for Battery Process Engineer jobs?

Cities near Milwaukee, WI with the most Battery Process Engineer job openings:

Infographic showing various Battery Process Engineer job openings in Milwaukee, WI as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $90,660 per year, or $43.6 per hour.

Senior Project Engineer, Battery Development

Milwaukee Tool

Brookfield, WI • On-site

$93K - $122K/yr

Full-time

Re-posted 20 days ago


Job description

Job Description:
Sr. Project Engineer - Battery Development
The Sr. Project Engineer is responsible for managing multiple low-moderate complex engineering projects with minimal direction. Individuals in this position will provide project management and necessary technical direction to assure successful and timely implementation of projects.
Duties and Responsibilities
  • Provides leadership over multiple low-moderate complex design projects. Provides direction, guidance and engineering expertise to team members. Review work of designers, engineers and other project team members.

  • Responsible for the completion of assigned engineering projects within budgetary and scheduling guidelines.

  • Communicates, both verbal and written, to assure all groups are working toward the goal of timely project completion. Communicate technical details, ideas, and concepts to engineers and non-engineers in multiple locations.

  • Drive design of project to meet market driven design guides and fulfill cost, timing, reliability, and high-volume manufacturing requirements.

  • Analyze, evaluate and select from design execution alternatives to best meet specification objectives and implement designs into mass production.

  • Accountable for technical elements of project execution including integration of complicated components and assemblies, material selection, packaging and safety, regulatory and standards compliance.

  • Conduct design and safety reviews as needed to gain necessary approvals for product development phase progressions.

  • Comply with all METCo procedures covering Product Support and Value Engineering development and design output in addition to procedures of non-engineering departments related to project flow.

  • Consistently visualizes entire scope of a project with very little guidance.

  • Schedules, develops agendas, facilitates and documents project meetings.

  • Frame up technical tradeoff discussions with Marketing and other cross function team members. Exercise effective scheduling development work to meet overall project milestones.

  • Ensure effective communication with cross functional international team as well as management team. This includes daily team communications as well as high level project summaries.

  • Work with Operations, Quality and Suppliers to confirm delivery of conforming products.

  • Motivate cross functional team to work toward, and accomplish, project objectives. Maintain focus of project team on cost, performance and schedule.

  • Does not have formal supervisory responsibilities, although will provide input for performance appraisals for Engineering and cross functional project team members. Also oversees day-to-day activities of project team members.

  • Identify project risks and implement risk reduction plans.

Manufacturing
  • Interacts extensively with manufacturing plants and outside suppliers to achieve project goals.

  • Makes component material or process recommendations.

Testing
  • Exhibits vision and foresight to test the extremes of a design and guide the team members through well thought out, logical test regimes.

Education and Experience Requirements
  • Bachelor of Science Degree or equivalent in Mechanical Engineering, Electrical Engineering, or related engineering field.

  • Minimum 7 years of relevant engineering experience.

  • Experience successfully managing low-moderate complexity projects and/or subsystems of larger projects.

  • Leading cross functional teams through problem solving

  • Electrical Project Experience is a plus but not required.

  • Mechanical/Electrical engineering aptitude including a broad knowledge of engineering materials used in power tools and accessories as well as an understanding of manufacturing process associated with these materials.

  • Must have a working design knowledge of a wide variety of the technologies associated with Milwaukee products. Must be able to personally conduct detailed analyses, or recognize the need and seek the appropriate expertise to achieve the desired results.

  • Ability to draft compressive test plans and specifications.

  • CAD Skill Level: Basic 3D CAD and tolerance analysis.

  • Failure Mode and Effects Analysis (FMEA)

  • Design for Manufacturing (DFM) and Design for Assembly (DFA)

  • Proficient in the use of Microsoft Office software including Microsoft Project.

  • Ability to travel internationally required (10-15% travel).

Milwaukee Tool is an equal opportunity employer.