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Senior Process Engineer Jobs in Madison, WI (NOW HIRING)

Sharpe Engineering

Process Engineer

Amherst, WI · On-site

Sharpe Engineering & Equipment is seeking an experienced Process Engineer to support the design, development, and execution of sanitary process systems for the food & beverage industry. This hands-on ...

Sharpe Engineering

Process Engineer

Madison, WI · On-site

Sharpe Engineering & Equipment is seeking an experienced Process Engineer to support the design, development, and execution of sanitary process systems for the food & beverage industry. This hands-on ...

GEA Group

Process Engineer

Janesville, WI · On-site

As a Process Engineer, you would be responsible for supporting customers by optimizing GEA centrifugal equipment after delivery, supporting sales development, spearheading R&D efforts for new product ...

GEA Group

Process Engineer

Janesville, WI · On-site

As a Process Engineer, you would be responsible for supporting customers by optimizing GEA centrifugal equipment after delivery, supporting sales development, spearheading R&D efforts for new product ...

SHINE Technologies, LLC

Process Engineer

Janesville, WI · On-site

$90K - $132K/yr

SHINE Technologies is seeking a Process Engineer who will focus on systems in the Process Systems engineering group. This position will encompass ownership of different custom equipment in support of ...

SHINE Technologies LLC

Process Engineer

Janesville, WI · On-site

$90K - $132K/yr

Job Type Full-time Description SHINE Technologies is seeking a Process Engineer who will focus on systems in the Process Systems engineering group. This position will encompass ownership of different ...

SHINE Technologies LLC

Process Engineer

Janesville, WI · On-site +1

$90K - $132K/yr

Description SHINE Technologies is seeking a Process Engineer who will focus on systems in the Process Systems engineering group. This position will encompass ownership of different custom equipment ...

Placon Corporation

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

Process Engineer We're looking for a dependable Process Engineer who will be located in our Madison, WI facility that thrives in a fastpaced GMP manufacturing environment and takes pride in ...

Placon Corporation

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

Process Engineer We're looking for a dependable Process Engineer who will be located in our Madison, WI facility that thrives in a fast‑paced GMP manufacturing environment and takes pride in ...

Placon Corporation

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

Process Engineer We're looking for a dependable Process Engineer who will be located in our Madison, WI facility that thrives in a fast-paced GMP manufacturing environment and takes pride in ...

Kosmos

Process Engineer

Mcfarland, WI

$110K - $140K/yr

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct hire role with a full benefits package and relocation. Prefer a B.S. in Engineering, and a minimum ...

GEA Group

Process Engineer

Janesville, WI · On-site

$95K - $115K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

GEA Group

Process Engineer

Janesville, WI

$95K - $115K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies)portion of ...

Bridgestone

Process Engineer

Madison, WI · On-site

$76K - $118K/yr

The Process Engineering position focuses on designing, developing, and implementing new or revised processes. An Experienced Professional position applies practical knowledge of job area typically ...

Bridgestone Americas, Inc

Process Engineer

Madison, WI

$76K - $118K/yr

The Process Engineering position focuses on designing, developing, and implementing new or revised processes. An Experienced Professional position applies practical knowledge of job area typically ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Madison, WI

Senior Process Engineer information

See Madison, WI salary details

$75.6K

$122.1K

$171.8K

How much do senior process engineer jobs pay per year?

As of Jul 26, 2026, the average yearly pay for senior process engineer in Madison, WI is $122,058.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,800.00 and $135,500.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Madison, WI? The most popular types of Process Engineer jobs in Madison, WI are:
What are popular job titles related to Senior Process Engineer jobs in Madison, WI? For Senior Process Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Madison, WI look for? The top searched job categories for Senior Process Engineer jobs in Madison, WI are:
What cities near Madison, WI are hiring for Senior Process Engineer jobs? Cities near Madison, WI with the most Senior Process Engineer job openings:
Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Madison, WI as of July 2026, with employment types broken down into 1% Locum Tenens, 91% Full Time, 4% Part Time, and 4% Contract. Highlights an 88% Physical, 4% Hybrid, and 8% Remote job distribution, with an average salary of $122,058 per year, or $58.7 per hour.
Process Engineer

Process Engineer

Sharpe Engineering

Amherst, WI • On-site

Full-time

Medical, Dental, Vision, Life, PTO

Posted 9 days ago

Job description

Sharpe Engineering & Equipment is seeking an experienced Process Engineer to support the design, development, and execution of sanitary process systems for the food & beverage industry. This hands-on technical expert will take projects from concept through design, equipment specification, installation, and commissioning-ensuring every solution meets Sharpe's standards for quality, safety, and operational excellence.
In this role, you'll collaborate closely with clients, internal engineering teams, contractors, and vendors. You will play a key role in shaping process solutions, delivering exceptional project results, and advancing Sharpe's reputation as a trusted partner in food & beverage processing.
  • Key Responsibilities
    • Design and layout fluid process systems, including batching, processing, packaging, CIP/COP, pasteurization, filtration, and heat exchange technologies.
    • Develop PFDs, P&IDs, utility and equipment matrices, mass balances, SOPs, and SSOPs.
    • Size and specify process equipment, pumps, valves, instrumentation, and utility systems such as steam, glycol, condensate, cooling water, and city water.
    • Prepare performance specifications and RFQs, and coordinate with vendors throughout the equipment selection process.
    • Identify process improvements and support continuous improvement initiatives across client operations.
    • Collaborate with internal teams to ensure alignment across engineering, project management, installation, and start-up activities.
    • Provide field supervision or support during equipment installation, commissioning, and site visits.
    • Maintain strong communication with clients, contractors, and project stakeholders to ensure technical accuracy and exceptional service.

Why Join Sharpe?
At Sharpe, you'll join a people-centric organization built on collaboration, integrity, and responsibility. For more than 30 years, we've helped food & beverage manufacturers improve how products are processed, produced, and delivered. We bring that same innovation and care to our team by fostering an environment where people can grow, contribute, and thrive.
Requirements
  • What We're Looking For
    • Bachelor's degree in Engineering (Mechanical, Process, Chemical, or related).
    • 8-10+ years of relevant process engineering experience; supervisory experience preferred.
    • Strong understanding of 3A, USDA, and FDA sanitary design requirements.
    • Proficiency with AutoCAD (including isometric drawings), Microsoft Office, and process engineering tools.
    • Experience executing process design from concept through installation and commissioning.
    • Ability to travel to client sites (30-50%) for meetings, design reviews, installation support, and start-ups.
    • A detail-oriented, collaborative engineer who thrives in a fast-paced, client-focused environment.

Benefits
Sharpe Engineering offers a comprehensive benefits package designed to support your health, well-being, and work-life balance. Our benefits include paid time off (PTO) plus 10 paid holidays, a flexible work schedule, and medical, dental, and vision insurance. We also provide short-term and long-term disability coverage, as well as life insurance, helping ensure peace of mind for you and your family.
Sharpe Engineering & Equipment is an Equal Opportunity Employer.

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