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Statistical Process Control Engineer Jobs in Madison, WI

Hydrite

Process Controls Engineer

Cottage Grove, WI · On-site

Troubleshoot live process, instrumentation, and control system issues on the plant floor. * Own and ... Train operators, technicians, and engineers on control system use and troubleshooting.

Mastermold LLC

Quality Technician

Johnson Creek, WI · On-site

$18 - $24.25/hr

Experience with statistical process control, capability studies, or other data-driven quality tools ... Collaborate with production, quality, and engineering teams to identify quality concerns ...

Mastermold LLC

Quality Technician

Johnson Creek, WI · On-site

$18 - $24.25/hr

Experience with statistical process control, capability studies, or other data-driven quality tools ... Collaborate with production, quality, and engineering teams to identify quality concerns ...

Placon Corporation

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

Opportunities to grow your skills in new product development, process control, and capital ... Understanding statistical analysis and process capability * Strong problem-solving and ...

Placon Corporation

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

Opportunities to grow your skills in new product development, process control, and capital ... Understanding statistical analysis and process capability * Strong problem‑solving and ...

Placon Corporation

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

Opportunities to grow your skills in new product development, process control, and capital ... Understanding statistical analysis and process capability * Strong problemsolving and ...

BIOFerm

Quality Control Engineer

Madison, WI · On-site

BIOFerm™ is looking for a Quality Control Engineer to ensure its renewable energy projects meet ... This position oversees quality processes throughout design, fabrication, construction, and ...

Accuray

Motion Control Engineer

Madison, WI · On-site

Summary: The Motion Control Engineer is responsible for the research, planning, design, and ... Assures that quality processes are followed on projects and within the Mechanical Systems group.

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Statistical Process Control Engineer information

See Madison, WI salary details

$52.9K

$99.5K

$148.1K

How much do statistical process control engineer jobs pay per year?

As of Jun 18, 2026, the average yearly pay for statistical process control engineer in Madison, WI is $99,512.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,100.00 and $117,400.00 per year, depending on experience, location, and employer.

What does a Statistical Process Control Engineer do?

A Statistical Process Control (SPC) Engineer is responsible for designing, implementing, and maintaining systems that monitor and control manufacturing processes using statistical methods. They analyze data to identify trends, reduce process variation, and improve product quality. SPC Engineers work closely with production teams to ensure processes remain stable, efficient, and in compliance with industry standards. Their role often involves training staff in SPC techniques and troubleshooting quality issues using data-driven approaches.

What are the key skills and qualifications needed to thrive as a Statistical Process Control Engineer, and why are they important?

To thrive as a Statistical Process Control Engineer, you need a solid background in statistics, process engineering, and quality management, often supported by a degree in engineering or a related field. Familiarity with SPC software (such as Minitab or JMP), Six Sigma methodologies, and quality system certifications like ASQ are typically required. Strong analytical thinking, attention to detail, and effective communication are crucial soft skills for interpreting data and collaborating with cross-functional teams. These skills and qualifications are vital to maintain product quality, optimize processes, and drive continuous improvement within manufacturing or production environments.

What is the difference between Statistical Process Control Engineer vs Quality Engineer?

AspectStatistical Process Control EngineerQuality Engineer
Primary FocusMonitoring and controlling manufacturing processes using statistical methodsEnsuring overall product quality through testing, inspection, and process improvements
CertificationsSix Sigma, Statistical Process Control (SPC) certificationsSix Sigma, Quality Management certifications (e.g., CQE)
Work EnvironmentManufacturing plants, process development labsQuality departments, production facilities
Industry UsageManufacturing, automotive, electronicsManufacturing, healthcare, aerospace

While both roles focus on improving product quality, the Statistical Process Control Engineer specializes in using statistical tools to monitor and control manufacturing processes, whereas the Quality Engineer oversees broader quality assurance activities, including testing and compliance. Understanding these differences helps in choosing the right career path or job search focus.

How does a Statistical Process Control Engineer typically collaborate with production and quality teams to drive process improvements?

A Statistical Process Control Engineer regularly works alongside both production and quality assurance teams to identify trends, troubleshoot issues, and implement data-driven improvements. They analyze real-time data from manufacturing processes, facilitate root cause analysis sessions, and communicate findings through reports or presentations. Collaboration often includes training team members on SPC tools and methodologies, as well as guiding them in using statistical techniques to monitor and control process variability. This cross-functional teamwork ensures that process adjustments are both technically sound and operationally practical, leading to sustained quality improvements.
What are popular job titles related to Statistical Process Control Engineer jobs in Madison, WI? For Statistical Process Control Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Statistical Process Control Engineer jobs in Madison, WI look for? The top searched job categories for Statistical Process Control Engineer jobs in Madison, WI are:
Statistical Process Control Engineer jobs near you
Infographic showing various Statistical Process Control Engineer job openings in Madison, WI as of June 2026, with employment types broken down into 1% Locum Tenens, 67% Full Time, 26% Part Time, 5% Contract, and 1% Nights. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $99,512 per year, or $47.8 per hour.
Statistician - Process Development

Statistician - Process Development

Catalent, Inc.

Madison, WI • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 28 days ago

Catalent rating

7.4

Company rating: 7.4 out of 10

Based on 51 frontline employees who took The Breakroom Quiz

52nd of 71 rated pharmaceutical

Job description

Statistician - Process Development
Position Summary:
  • Work Schedule: Monday - Friday, core hours 8am-5pm
  • 100% on-site (Madison, WI)

Catalent, Inc. is a leading global Contract Development and Manufacturing Organization (CDMO). Located in Madison, WI, this facility features advanced mammalian cell line engineering and biomanufacturing capabilities using single-use systems to support scalable production. This 263,000 sq. ft. Good Manufacturing Practice (GMP) facility offers integrated formulation and analytical services to address complex development challenges in Biologics.
The Statistician will integrate data science and statistical analysis into Cell Line Development, Analytical Development, Upstream and Downstream Process Development, and Manufacturing Science & Technology groups. This person will provide statistical support through Design of Experiment (DOE) development plans and Quality by Design (QBD) principles for all aspects of process and analytical method development for early-stage projects, robustness/ruggedness studies, and process trend analysis for late-stage cell culture and purification processes.
The Role:
  • Apply a complete understanding of theories and principles to biologics development; demonstrate a thorough understanding of processes/systems related to the manufacturing of drug substances.
  • Provide statistical expertise, study designs, and data analysis while communicating data-driven decisions for biologics process improvements, process understanding, method development, technology transfer and validation, and stability studies in collaboration with Catalent personnel and clients.
  • Suggest innovative solutions to statistical problems and the methods to integrate the solutions into Process Development.
  • Provide sample size calculations and review protocols for completeness, appropriateness of method and protocol design, DOE, and sound statistical analysis.
  • Provide randomization schemes and appropriate documentation; develop statistical analysis plans.
  • Prepare and review reports; contribute to the statistical methods section and verify for completeness and consistency for report.
  • Communicate study results and statistical concepts in internal and external meetings; also serve as a mentor to staff in teaching statistical methods and their application to biologics development.
  • Maintain a thorough understanding of statistical and data science skills by learning new methodologies and applications to biologics development, suggesting which methods to use in analysis, and justifying the methods selected for client and regulatory agency review.
  • Other duties as assigned.

The Candidate:
  • Bachelor's Degree required in a STEM or related field with at least 3+ years of experience in engineering, statistics, or data science
  • Master's Degree in STEM field is preferred, ideally with 1+ years of experience
  • Skilled in streamlining and automating data processes using Visual Basic and .NET, with robust proficiency in statistical and analytical tools including MiniTab, JMP, SAS, Tableau, and Spotfire, as well as advanced Microsoft Excel
  • Understanding and demonstrated knowledge/application of software programs used to support statistical process control (SPC) and DOE
  • Knowledge and experience working in a CGMP environment is preferred with an understanding of the unique data from biologics process development and manufacturing
  • Experience with continued process verification (CPV) preferred
  • Physical requirements: Individual must be able to see, hear, read, and write clear English. Frequent sitting, standing, walking, reading of written documents and use of computer monitor screen, reaching with hands and arms, talking, writing, listening. Occasional stooping, kneeling, crouching, bending, carrying, grasping. Frequent lifting and/or moving up to 10 pounds and occasional lifting and/or moving up to 50 pounds. Must comply with EHS responsibilities.

Why you should join Catalent:
  • Defined career path and annual performance review and feedback process
  • Diverse, inclusive culture
  • Potential for career growth on an expanding team within an organization dedicated to preserving and bettering lives
  • 152 hours of PTO + 8 paid holidays
  • Generous 401K match
  • Medical, dental and vision benefits
  • Tuition Reimbursement - Let us help you finish your degree or start a new degree!

Catalent offers rewarding opportunities to further your career! Join the global drug development and delivery leader and help us bring over 7,000 life-saving and life-enhancing products to patients around the world. Catalent is an exciting and growing international company where employees work directly with pharma, biopharma and consumer health companies of all sizes to advance new medicines from early development to clinical trials and to the market. Catalent produces more than 70 billion doses per year, and each one will be used by someone who is counting on us. Join us in making a difference.
personal initiative. dynamic pace. meaningful work.
Visit Catalent Careers to explore career opportunities.
Catalent is an Equal Opportunity Employer, including disability and veterans.
If you require reasonable accommodation for any part of the application or hiring process due to a disability, you may submit your request by sending an email, and confirming your request for an accommodation and include the job number, title and location to DisabilityAccommodations@catalent.com. This option is reserved for individuals who require accommodation due to a disability. Information received will be processed by a U.S. Catalent employee and then routed to a local recruiter who will provide assistance to ensure appropriate consideration in the application or hiring process.
Notice to Agency and Search Firm Representatives: Catalent Pharma Solutions (Catalent) is not accepting unsolicited resumes from agencies and/or search firms for this job posting. Resumes submitted to any Catalent employee by a third party agency and/or search firm without a valid written & signed search agreement, will become the sole property of Catalent. No fee will be paid if a candidate is hired for this position as a result of an unsolicited agency or search firm referral. Thank you.
Important Security Notice to U.S. Job Seekers:
Catalent NEVER asks candidates to provide any type of payment, bank details, photocopies of identification, social security number or other highly sensitive personal information during the offer process, and we NEVER do so via email or social media. If you receive any such request, DO NOT respond- it is a fraudulent request. Please forward such requests to spam@catalent.com for us to investigate with local authorities.
California Job Seekers can find our California Job Applicant Notice HERE.

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About Catalent

Sourced by ZipRecruiter

Catalent is an exciting and growing international company where employees work directly with pharma, biopharma and consumer health companies of all sizes to advance new medicines from early development to clinical trials and to the market. Catalent produces more than 70 billion doses per year, and each one will be used by someone who is counting on us. Join us in making a difference.Catalent is committed to the health and safety of its employees, visitors and the customers and patients we serve.

Industry

Pharmaceutical product wholesalers

Company size

10,000+ Employees

Headquarters location

Somerset, NJ, US

Year founded

2007

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