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Sr Process Control Engineer Jobs in Madison, WI (NOW HIRING)

BIOFerm

Quality Control Engineer

Madison, WI · On-site

BIOFerm™ is looking for a Quality Control Engineer to ensure its renewable energy projects meet ... This position oversees quality processes throughout design, fabrication, construction, and ...

Mastermold LLC

Paint Process Engineer

Johnson Creek, WI · On-site

$90K - $108K/yr

Build and maintain control plans, standardized work, and process check sheets for paint operations ... Opportunities for growth into senior process engineering, project engineering, or leadership roles.

Mastermold LLC

Paint Process Engineer

Johnson Creek, WI · On-site

$90K - $108K/yr

Build and maintain control plans, standardized work, and process check sheets for paint operations ... Opportunities for growth into senior process engineering, project engineering, or leadership roles.

Accuray

Motion Control Engineer

Madison, WI · On-site

Summary: The Motion Control Engineer is responsible for the research, planning, design, and ... Assures that quality processes are followed on projects and within the Mechanical Systems group.

Placon Corporation

Process Engineer

Madison, WI

$70K - $85K/yr

A hands-on technical role where your engineering expertise truly matters ... Opportunities to grow your skills in new product development, process control, and capital ...

Placon Corporation

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

Process Engineer We're looking for a dependable Process Engineer who will be located in our Madison ... Opportunities to grow your skills in new product development, process control, and capital ...

Placon Corporation

Process Engineer

Madison, WI

$70K - $85K/yr

A handson technical role where your engineering expertise truly matters ... Opportunities to grow your skills in new product development, process control, and capital ...

Ametek

Senior Software Engineer

Madison, WI · On-site

$123K - $162K/yr

The Senior Software Engineer acts as a recognized technical expert and a reference for complex ... Today, our products serve a broad range of laboratory and process control applications in end ...

Ametek

Senior Software Engineer

Madison, WI

$123K - $162K/yr

The Senior Software Engineer acts as a recognized technical expert and a reference for complex ... Today, our products serve a broad range of laboratory and process control applications in end ...

Exact Sciences

Controls Engineer

Madison, WI

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and external partners to procure, install, commission, maintain, and optimize equipment and process control ...

Exact Sciences

Controls Engineer

Madison, WI · On-site

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and external partners to procure, install, commission, maintain, and optimize equipment and process control ...

Exactsciences

Controls Engineer

Madison, WI · On-site

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and external partners to procure, install, commission, maintain, and optimize equipment and process control ...

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All JobsSr Process Control Engineer JobsSr Process Control Engineer Jobs in Madison, WI

Sr Process Control Engineer information

See Madison, WI salary details

$75.6K

$122K

$171.8K

How much do sr process control engineer jobs pay per year?

As of Jun 23, 2026, the average yearly pay for sr process control engineer in Madison, WI is $122,040.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,800.00 and $135,500.00 per year, depending on experience, location, and employer.

What are Sr Process Control Engineers?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr Process Control Engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr Process Control Engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

What are popular job titles related to Sr Process Control Engineer jobs in Madison, WI? For Sr Process Control Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Sr Process Control Engineer jobs in Madison, WI look for? The top searched job categories for Sr Process Control Engineer jobs in Madison, WI are:
Sr Process Control Engineer jobs near you
Infographic showing various Sr Process Control Engineer job openings in Madison, WI as of June 2026, with employment types broken down into 2% Locum Tenens, 76% Full Time, 12% Part Time, and 10% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $122,040 per year, or $58.7 per hour.
Quality Control Engineer

Quality Control Engineer

BIOFerm

Madison, WI • On-site

Full-time

Posted 20 hours ago

Job description

BIOFerm™ is looking for a Quality Control Engineer to ensure its renewable energy projects meet the company’s standards for safety, performance, and reliability. This position oversees quality processes throughout design, fabrication, construction, and commissioning phases. The ideal candidate has strong technical aptitude, attention to detail, and experience implementing quality management systems within engineering or construction environments.


BIOFerm™ provides turnkey anaerobic digestion and gas upgrading facilities. Committed to sustainable and economical organic waste diversion, BIOFerm™’s digester technology harnesses biogas from fermenting organics—food waste, manure, biosolids, etc.—and converts it into valuable green energy, vehicle fuel, heat and organic products. Its gas upgrading systems enable biogas producers to profitably upgrade biogas to renewable natural gas (RNG).

Key Responsibilities:
  • Develop, implement, and maintain quality control procedures and inspection plans for engineering, fabrication, and construction activities.
  • Review drawings, specifications, and project documents to ensure compliance with design standards and regulatory requirements.
  • Conduct inspections and quality audits on materials, equipment, and workmanship at vendor facilities and job sites.
  • Track and document inspection results, nonconformance reports, and corrective actions.
  • Collaborate with engineering, procurement, and construction teams to resolve quality issues in a timely manner.
  • Verify that subcontractors and suppliers meet BIOFerm’s quality and safety standards.
  • Support the commissioning process and verify that systems perform in accordance with project requirements.
  • Maintain calibration and testing records for inspections.
  • Provide training and guidance to project staff and contractors on quality expectations and procedures.
  • Prepare quality documentation for client handover, including inspection records and test reports.
  • Continuously improve QA/QC processes to enhance project efficiency and reliability.
  • Travel to fabrication shops, vendor locations, and project sites as needed.
  • Perform additional tasks as assigned.
Competencies & Qualifications:
  • Bachelor’s degree in Mechanical, Electrical, Civil, or Industrial Engineering, or a related technical field.
  • 5+ years of experience in quality assurance/quality control within construction, manufacturing, or renewable energy sectors.
  • Strong understanding of engineering drawings, specifications, and industry standards (ASME, ASTM, AWS, etc.).
  • Experience with quality management systems (ISO 9001 or equivalent).
  • Proficiency in inspection techniques, root cause analysis, and corrective action implementation.
  • Strong problem-solving, organizational, and communication skills.
  • Proficient in Microsoft Office Suite and familiar with project management or document control software (e.g., Autodesk Build).
  • Ability to work independently, manage multiple priorities, and collaborate effectively in cross-functional teams.
  • Willingness to travel and work at job sites as required.
  • Valid U.S. driver’s license.
  • Valid authorization to work in the U.S. without current or future sponsorship.
Compensation & Benefits:

Compensation is based on experience and is competitive. BIOFerm™ offers a comprehensive benefits package.

To be considered for this position, please submit your cover letter, resume, and salary requirements.

To learn more about BIOFerm™ and other positions available, please explore our website at BIOFermEPC.com.