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Contractual Advanced Process Control Engineer Jobs in Madison, WI

BIOFermโ„ข is looking for a Quality Control Engineer to ensure its renewable energy projects meet ... This position oversees quality processes throughout design, fabrication, construction, and ...

Assures that quality processes are followed on projects and within the Mechanical Systems group ... Advanced degree in Computer Science, Software Engineering, Data Science, Engineering Physics ...

Process Engineer

Madison, WI ยท On-site

$70K - $85K/yr

Opportunities to grow your skills in new product development, process control, and capital ... A supportive manufacturing environment with modern equipment and advanced technology * Competitive ...

Process Engineer

Madison, WI ยท On-site

$70K - $85K/yr

Opportunities to grow your skills in new product development, process control, and capital ... A supportive manufacturing environment with modern equipment and advanced technology * Competitive ...

Opportunities to grow your skills in new product development, process control, and capital ... A supportive manufacturing environment with modern equipment and advanced technology * Competitive ...

Controls Engineer

De Forest, WI ยท On-site

$84K - $108K/yr

Controls Engineer | Req ID: 16734 | HR Contact: Taylor J VALLEY | Location: Building Envelope ... Implement advanced control strategies to reduce process variability and improve throughput.

Design and plan firmware and software architecture for process control and system automation ... Collaborate with process, electrical, and mechanical engineers to ensure complete and coordinated ...

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct ... The position will require research and application of advanced chemical engineering theories ...

Process Engineer

Madison, WI ยท On-site

$76K - $118K/yr

... advanced education and work experience. This position must be able to work independently with ... Conducts tests throughout all stages of processing to determine control over applicable variables ...

New

Process Engineer

Madison, WI ยท On-site

$76K - $118K/yr

... advanced education and work experience. This position must be able to work independently with ... Conducts tests throughout all stages of processing to determine control over applicable variables ...

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Contractual Advanced Process Control Engineer information

See Madison, WI salary details

$52.9K

$99.5K

$148.1K

How much do contractual advanced process control engineer jobs pay per year?

As of Jul 11, 2026, the average yearly pay for contractual advanced process control engineer in Madison, WI is $99,512.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,100.00 and $117,400.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Contractual Advanced Process Control Engineer, and why are they important?

To thrive as a Contractual Advanced Process Control Engineer, you need a solid background in chemical or process engineering, strong analytical skills, and experience with process control systems, typically supported by a relevant engineering degree. Proficiency in software tools such as DCS, PLC, APC platforms (like Aspen DMCplus or Honeywell Profit Controller), and knowledge of industry standards and certifications are essential. Strong problem-solving abilities, effective communication, and project management skills help you collaborate with cross-functional teams and adapt to dynamic project requirements. These skills ensure optimal process performance, project delivery, and value creation for clients in complex industrial environments.

What is a Contractual Advanced Process Control Engineer?

A Contractual Advanced Process Control (APC) Engineer is a specialist hired on a contract basis to design, implement, and optimize advanced control strategies in industrial processes, such as those found in chemical, oil and gas, or manufacturing plants. They use sophisticated software and control algorithms to improve efficiency, safety, and product quality. Their work often involves analyzing process data, configuring control systems, and collaborating with operations teams to ensure that production goals are met while minimizing costs and environmental impact.

What are some common challenges faced by Contractual Advanced Process Control Engineers, and how can they be addressed?

Contractual Advanced Process Control Engineers often face challenges such as quickly adapting to different plant environments, integrating with established teams, and managing tight project timelines. Since they may work on short-term assignments, building rapport with permanent staff and understanding existing control systems rapidly is crucial. Proactive communication, thorough documentation review, and leveraging previous project experience can help overcome these hurdles. Staying current with industry-standard software and process optimization techniques also ensures successful project delivery.

What is the difference between Contractual Advanced Process Control Engineer vs Process Control Engineer?

AspectContractual Advanced Process Control EngineerProcess Control Engineer
CredentialsBachelor's or Master's in Engineering, certifications in process controlBachelor's or Master's in Engineering, certifications in process control
Work EnvironmentProject-based, contractual roles in industrial plantsFull-time, ongoing roles in manufacturing or processing facilities
Industry UsageCommon in oil & gas, chemicals, and refining industriesWidespread across various process industries
Search & Comparison IntentOften compared for project-based roles and contractual workCompared for permanent positions and career progression

The Contractual Advanced Process Control Engineer typically works on specific projects under contract, focusing on implementing advanced control strategies. In contrast, a Process Control Engineer usually holds a permanent position, managing ongoing control systems. Both roles require similar credentials but differ mainly in employment type and work setup.

What are popular job titles related to Contractual Advanced Process Control Engineer jobs in Madison, WI? For Contractual Advanced Process Control Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Contractual Advanced Process Control Engineer jobs in Madison, WI look for? The top searched job categories for Contractual Advanced Process Control Engineer jobs in Madison, WI are:
Motion Control Engineer

Motion Control Engineer

Accuray Incorporated

Madison, WI โ€ข On-site

Full-time

Re-posted 21 days ago


Job description

Give hope. Give health. Make your mark in the fight against cancer.
At Accuray, we make a direct and powerful impact on the lives of cancer patients every day - helping them live longer, better lives. But our commitment to innovation offers a truly unique opportunity: the chance to change the fight against cancer - helping to develop, introduce and support new treatment delivery systems and software that will give new hope and new health to cancer patients and cancer survivors around the world.
Accuray develops, manufactures and sells radiotherapy systems for alternative cancer treatments. Our radiation therapy for cancer makes treatment shorter, safer, personalized and more effective, ultimately enabling patients to live longer, better lives.
Job Description
Summary:
Summary:
The Motion Control Engineer is responsible for the research, planning, design, and development of the core software elements that control the critical motion mechanisms contributing to the function and performance Accuray's radiation therapy products. This specialized role will also assist with defining the high-level architecture and detailed hardware implementation of these motion devices, leveraging a cross-functional skillset across multiple applicable engineering disciplines (Software, Mechanical, Electrical, Systems, etc) to help solve complex engineering problems.
Essential Duties and Responsibilities:
  • PRODUCT DEVELOPMENT
    • Software and hardware development of Accuray's control systems, including robotic manipulators, precision positioning systems, thermal and pneumatic control systems. Detailed analysis reports (design reviews, control system models, DFMEA, etc), debugging, reliability cycling, system integration and formal testing are key components of the development activities.
    • Researches, analyzes, plans and implements the control system design in accordance with product requirements as established from various sources including marketing, manufacturing, reliably, and customer specification documents. Drives distillation of system level requirements into sub-system and component level requirements.
    • Develops and executes comprehensive test plans, including manual and automated tests, to rigorously verify developed hardware and software against defined requirements and specifications.
    • Hands-on, data driven problem solving - commonly working directly with motion hardware to move development efforts forward. Assists with hardware prototype builds and troubleshooting as needed.
    • Documents, implements and tests applicable design requirements for production. This includes supporting transfer of relevant design output documents, recommended assembly and test instructions, and service troubleshooting support.
    • Collaborates closely and frequently with Embedded Software Engineering, Mechanical Engineering, and Electrical Engineering throughout the product development lifecycle.
    • Provides subject matter expert input and guidance for field service escalations into engineering.
    • Supports the Mechanical Systems Manager in establishing or updating project and departmental deliverables.
  • LEADERSHIP
    • Provides technical leadership, leads by example, and mentors other employees within the Mechanical Systems group and Product Development.
    • May serve as the lead Engineer on projects, and coordinate the work of other engineers, technicians, or contributors.
    • Assures that quality processes are followed on projects and within the Mechanical Systems group.
    • Contributes to the development or improvement of processes.
  • SAFETY AND QUALITY
    • Ensure safety and quality considerations and requirements are proactively addressed and implemented in product design.
    • Address and manage in a timely fashion safety and quality issues raised by customers or staff.
    • Supports Accuray's Quality System and Safety and Health Program by following procedures and mentoring others.

Qualifications:
a. Required
  • Bachelor's degree in computer science, Software Engineering, Data Science, Engineering Physics, Mechanical Engineering, Mechatronics, or a closely related technical field.
  • At least 4 years of software development experience, working directly with electro-mechanical control systems.
  • Familiarity with Mechanical, Electrical, and Software Engineering design principles.
  • Proficiency in object-oriented programming such as C++, Python, and MATLAB.
  • Track record of on time, high quality production launches of released software and associated components.
  • Excellent verbal and written communication skills. Able to effectively present technical concepts to individuals that are not subject matter experts and assist as needed.

b. Preferred or Desired
  • Advanced degree in Computer Science, Software Engineering, Data Science, Engineering Physics, Mechanical Engineering, Mechatronics, or a closely related technical field.
  • At least 8 years of design and development experience in a highly regulated, safety-critical industry.
  • Demonstrated ability to test and verify developed hardware and software against requirements.
  • Ability to develop system-level requirements for motion control systems, and effectively integrate both individual components into a system and sub-systems into a larger system.
  • Extensive experience working with automated systems, their components (motor controllers, drive electronics, etc.) and writing any associated low-level firmware and mid-level software interfaces/device drivers, and robot controls middleware.
  • Experience programming digital motion controllers, including configuration and utilization of digital I/O for motion control applications.
  • Self-starter who works independently to solve problems, manage workload and resolve roadblocks - collaborating with peers and management as appropriate.
  • Experience in strategic infrastructure planning, developing roadmaps to achieve long-term objectives, and successfully implementing those plans.
  • Demonstrated experience working in Linux-based environments.
  • Exposure to 3D CAD modeling software (SolidWorks preferred) and virtualization tools for robotics applications.
  • Exposure to Real-Time Operating Systems (RTOS) and parallel computing concepts.
  • Proficiency with linear algebra and rigid transformation and/or Robotics experience with serial link manipulators.
  • Proficiency in working with databases, including querying, data manipulation, and schema design.
  • Strong foundational knowledge in control theory combined with hands-on experience developing data-driven control strategies.
  • Comfortable and proficient in utilizing AI tools to enhance productivity and problem solving.
  • Understanding of fundamental learning algorithm concepts (ML/RL) and their potential utility in advancing robotic capabilities.
  • Formal product reliability qualification and testing background.

#LI-ML1
To qualify for this position, candidates must be able to furnish proof that they are authorized to work in the country they are applying on a permanent basis without sponsorship.
EEO Statement
At Accuray, our commitment to patient-first outcomes drives an inclusive and collaborative work environment where the best ideas rise to the top - and everyone works to push them further. We value diversity in both the professional and personal backgrounds of our employees, as this variety adds rich energy to every team, every project and every work day. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity or national origin - including individuals with disabilities and veterans.