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Statistical Process Control Engineer Jobs in Madison, WI

Regional Manufacturing Engineer

Watertown, WI · On-site

$69K - $89K/yr

Mentor teams on problem-solving techniques and process control improvements Standards & Playbook ... Statistical tools such as Minitab or SPC for Excel * Must be willing to travel up to 50% * Must ...

Moderate proficiency in statistics for data trending and interpretation Technical Competencies ... Quality Control, Engineering, Facilities, Materials Management, Regulatory Affairs, and Process ...

Process Engineer

Janesville, WI · On-site

$90K - $132K/yr

Control schemes to perform system functions * Stakeholder review of system design packages ... Engineering or related discipline * Experience designing processes to achieve a desired output ...

Process Engineer

Janesville, WI · On-site

$90K - $132K/yr

Control schemes to perform system functions * Stakeholder review of system design packages ... Engineering or related discipline * Experience designing processes to achieve a desired output ...

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Statistical Process Control Engineer information

See Madison, WI salary details

$52.9K

$99.5K

$148.1K

How much do statistical process control engineer jobs pay per year?

As of Jun 18, 2026, the average yearly pay for statistical process control engineer in Madison, WI is $99,512.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,100.00 and $117,400.00 per year, depending on experience, location, and employer.

What does a Statistical Process Control Engineer do?

A Statistical Process Control (SPC) Engineer is responsible for designing, implementing, and maintaining systems that monitor and control manufacturing processes using statistical methods. They analyze data to identify trends, reduce process variation, and improve product quality. SPC Engineers work closely with production teams to ensure processes remain stable, efficient, and in compliance with industry standards. Their role often involves training staff in SPC techniques and troubleshooting quality issues using data-driven approaches.

What are the key skills and qualifications needed to thrive as a Statistical Process Control Engineer, and why are they important?

To thrive as a Statistical Process Control Engineer, you need a solid background in statistics, process engineering, and quality management, often supported by a degree in engineering or a related field. Familiarity with SPC software (such as Minitab or JMP), Six Sigma methodologies, and quality system certifications like ASQ are typically required. Strong analytical thinking, attention to detail, and effective communication are crucial soft skills for interpreting data and collaborating with cross-functional teams. These skills and qualifications are vital to maintain product quality, optimize processes, and drive continuous improvement within manufacturing or production environments.

What is the difference between Statistical Process Control Engineer vs Quality Engineer?

AspectStatistical Process Control EngineerQuality Engineer
Primary FocusMonitoring and controlling manufacturing processes using statistical methodsEnsuring overall product quality through testing, inspection, and process improvements
CertificationsSix Sigma, Statistical Process Control (SPC) certificationsSix Sigma, Quality Management certifications (e.g., CQE)
Work EnvironmentManufacturing plants, process development labsQuality departments, production facilities
Industry UsageManufacturing, automotive, electronicsManufacturing, healthcare, aerospace

While both roles focus on improving product quality, the Statistical Process Control Engineer specializes in using statistical tools to monitor and control manufacturing processes, whereas the Quality Engineer oversees broader quality assurance activities, including testing and compliance. Understanding these differences helps in choosing the right career path or job search focus.

How does a Statistical Process Control Engineer typically collaborate with production and quality teams to drive process improvements?

A Statistical Process Control Engineer regularly works alongside both production and quality assurance teams to identify trends, troubleshoot issues, and implement data-driven improvements. They analyze real-time data from manufacturing processes, facilitate root cause analysis sessions, and communicate findings through reports or presentations. Collaboration often includes training team members on SPC tools and methodologies, as well as guiding them in using statistical techniques to monitor and control process variability. This cross-functional teamwork ensures that process adjustments are both technically sound and operationally practical, leading to sustained quality improvements.
What are popular job titles related to Statistical Process Control Engineer jobs in Madison, WI? For Statistical Process Control Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Statistical Process Control Engineer jobs in Madison, WI look for? The top searched job categories for Statistical Process Control Engineer jobs in Madison, WI are:
Infographic showing various Statistical Process Control Engineer job openings in Madison, WI as of June 2026, with employment types broken down into 1% Locum Tenens, 67% Full Time, 26% Part Time, 5% Contract, and 1% Nights. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $99,512 per year, or $47.8 per hour.

Distribution Quality Technician - 1st Shift

Generac

Jefferson, WI

$22.60/hr

Full-time

Posted 28 days ago


Generac Power Systems rating

7.0

Company rating: 7.0 out of 10

Based on 64 frontline employees who took The Breakroom Quiz

289th of 418 rated machine equipment manufacturers


Job description

We believe power is a promise - a shared commitment to be there for others when it matters most.

For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future.


Ready to Power a Smarter World with us?


Hours: Monday - Friday, 6am - 2pm (Flexible)

Pay Rate: $20.60/hour (Quality Tech I) / $22.60/hour (Quality Tech II)

The Quality Technician is responsible for facilitating the parts quality process throughout the organization. In partnership with internal business units, this role ensures the precision and inspection of parts moving into the facility. This role supports Generac Quality Management Systems, drives data collection, reporting and analysis. Partners with leaders in the daily operation of an area with responsibility to improve quality systems, processes, and performance.

This role is heavily involved in managing raw materials, processing scrap, supporting ENO activities, leading 5S and workplaceorganization projects, maintaining a wellorganized area, troubleshooting product issues, and navigating SAP to track materials and resolve inventory discrepancies.

Responsibilities:
Quality Tech I

  • Conducts process and product audits to ensure team members are following standardized operating procedures and adhering to all quality standards.
  • Implements resolutions from basic to moderately complex problems.
  • Exercises judgement within procedures and practices in selecting methods and techniques for arriving at solutions.
  • Implements process improvements to continuously improve quality.
  • Cross train in multiple departments or stations and flex to other similar departments based on business necessity.
  • Assist with NPI/ECN changes and other duties as assigned by Quality Supervisor or Manager
  • Suggest and implement improvements of existing equipment, designs, and/or processes to improve safety, quality, delivery, and productivity.
  • Resolve problems with assistance from peers or supervisors depending on the level and complexity.


Quality Tech II

  • All Quality Tech I responsibilities
  • Able to conduct standardized problem-solving process and aid/support implementing corrective actions to resolve design, supplier, or production quality issues.
  • Supports facility in gage/tool calibration and Gage Repeatability and Reproducibility (GR&R)
  • Trains others in quality tool usage to implement process improvements to continuously improve quality.
  • Requirements
  • Associates degree or equivalent experience. Demonstrated quality experience.

Basic Qualifications:

  • High School Diploma or equivalent

Additional Qualifications:

  • Has the ability to maintain a professional rapport with support groups and peers while achieving results.
  • Leads communication to team members reviewing achievement to quality metrics and progress of countermeasures/projects.
  • Supports communication to Supervisor of issues impacting quality with appropriate countermeasures.
  • Ability to perform reading, writing, and math functions.
  • Basic blueprint, drawing, wiring, and schematic interpretation skills.
  • Intermediate SAP knowledge.
  • Intermediate proficiency with 5S.
  • Intermediate knowledge of Production Part Approval Process (PPAP), Process Failure Modes Effects Analysis (PFMEA), Quality Control Plans, mistake proofing, Nonconforming Material Reports (NMR), Engineering Change Requests (ECR), Statistical Process Control (SPC), and ISO Quality System processes.
  • Ability to train others

Physical Demands: While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion the incumbent may be required to stoop, bend or reach above the shoulders. The employee must occasionally lift up to 25 - 50 pounds. Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting, close vision and ability to adjust focus. Occasional travel.

"We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law."


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