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Process Engineer Intern Jobs in Madison, WI (NOW HIRING)

As a Process Engineer Intern in our Madison office for Summer 2027 , you will help us empower our clients to achieve energy-efficient building solutions, save global environments, and create a better ...

May be involved in continuing engineering maintenance and manufacturing floor support of existing ... Assists with design or modification of a product, service, or process * Other tasks as assigned ...

Mechanical Engineer Intern

Middleton, WI ยท On-site

$19.25 - $26/hr

Assists with design or modification of a product, service, or process * Some knowledge of design ... Working towards Bachelor's Degree in Mechanical Engineering or related field * Junior or Senior ...

Engineering Intern - Substation

Madison, WI ยท On-site

$17 - $22/hr

We use in-house talent, expertise and resources to plan, design, engineer, manage, conduct ... processes or to perform the essential functions of a position, please contact us the Company ...

Process Engineering Intern: Contributed to the startup activities of a new chemical process, including updating procedures, redlining P&IDs, and creating Gantt charts to enhance process efficiency

Process Engineering Intern : Contributed to the startup activities of a new chemical process, including updating procedures, redlining P&IDs, and creating Gantt charts to enhance process efficiency

Summer Internship

Janesville, WI ยท On-site

$21 - $27/hr

Process Engineering Intern : Contributed to the startup activities of a new chemical process, including updating procedures, redlining P&IDs, and creating Gantt charts to enhance process efficiency

Process Engineering Intern: Contributed to the startup activities of a new chemical process, including updating procedures, redlining P&IDs, and creating Gantt charts to enhance process efficiency

HVAC Engineering Intern

Madison, WI ยท On-site

$17 - $22/hr

You will observe and support a seasoned engineer in providing engineering over site of the layout ... review process for HVAC specification development, layout control strategies, and provide ...

HVAC Engineering Intern

Madison, WI ยท On-site

$17 - $22/hr

You will observe and support a seasoned engineer in providing engineering over site of the layout ... review process for HVAC specification development, layout control strategies, and provide ...

This role is meant as learning opportunity for an individual who is in the process of obtaining a Bachelor's degree in Electrical Engineering, Automation/Controls Engineering, Computer Science, or a ...

This role is meant as learning opportunity for an individual who is in the process of obtaining a Bachelor's degree in Electrical Engineering, Automation/Controls Engineering, Computer Science, or a ...

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Process Engineer Intern information

See Madison, WI salary details

$14

$22

$30

How much do process engineer intern jobs pay per hour?

As of Sep 9, 2026, the average hourly pay for process engineer intern in Madison, WI is $22.36, according to ZipRecruiter salary data. Most workers in this role earn between $18.41 and $26.15 per hour, depending on experience, location, and employer.

What is a process engineer intern?

Process Engineer Interns are students or recent graduates who work temporarily in engineering teams to support the design, optimization, and improvement of manufacturing processes. They typically assist with data collection, process analysis, troubleshooting, and the implementation of new technologies or procedures under the supervision of experienced engineers. This internship provides hands-on experience, helping interns apply classroom knowledge to real-world industrial challenges, and often serves as a pathway to a full-time engineering role.

What do process engineer interns do?

As a Process Engineer Intern, you can anticipate working on a variety of hands-on projects that support process optimization, quality improvement, and efficiency initiatives within manufacturing or production environments. Typical responsibilities may include assisting with data collection and analysis, participating in process mapping, supporting root-cause investigations, and collaborating with multidisciplinary teams such as production, quality assurance, and maintenance. Interns often have opportunities to present their findings and contribute to real-world solutions, providing valuable exposure to daily operations and the chance to develop technical and teamwork skills essential for career advancement.

What are the key skills and qualifications needed to thrive as a process engineer intern?

To thrive as a Process Engineer Intern, you need a solid grounding in chemical, mechanical, or industrial engineering principles, often backed by enrollment in a relevant bachelor's degree program. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), data analysis tools, and safety regulations is typically required. Strong problem-solving abilities, communication skills, and attention to detail help interns excel in team environments and tackle process challenges. These skills and qualifications are crucial for optimizing manufacturing processes, ensuring safety, and supporting project goals.

What is the difference between Process Engineer Intern vs Process Engineer?

AspectProcess Engineer InternProcess Engineer
Required CredentialsTypically pursuing a bachelor's degree in engineering or related fieldBachelor's degree in engineering; often a master's is preferred
Work EnvironmentInternship setting, often in manufacturing or industrial plantsFull-time professional role in similar environments
Employer & Industry UsageInternship programs in manufacturing, chemical, or industrial companiesEstablished companies in manufacturing, chemical, or process industries
Common Search & Comparison IntentYesYes

The main difference between a Process Engineer Intern and a Process Engineer is experience level and responsibilities. Interns are typically students gaining practical experience, while Process Engineers are full-time professionals responsible for process optimization, design, and troubleshooting. Internships serve as a stepping stone toward a full engineering career, with interns working under supervision, whereas Process Engineers independently manage projects and processes in their industry.

What are the most commonly searched types of Process Engineer jobs in Madison, WI?

The most popular types of Process Engineer jobs in Madison, WI are:

What cities near Madison, WI are hiring for Process Engineer Intern jobs?

Cities near Madison, WI with the most Process Engineer Intern job openings:

Infographic showing various Process Engineer Intern job openings in Madison, WI as of September 2026, with employment types broken down into 100% Full Time. Highlights an 50% In-person, and 50% Hybrid job distribution, with an average salary of $46,500 per year, or $22.4 per hour.

Process Engineer Intern

Madison, WI โ€ข On-site

FAC Services
Professional, Scientific, and Technical Servicesย โ€ขย 51 - 200 employees

Internship

Medical, Dental, Vision, Retirement

Posted 7 days ago


Job description

Join a Team Where Engineering Excellence Drives Opportunity
At Affiliated Engineers, Inc. (AEI), we bring together expertise and innovation to solve the most complex challenges. Since 1978, we've supported mission-driven organizations in designing systems and environments that advance society and improve lives. Today, with more than 1000 professionals across 23 offices, we help shape the future of healthcare, science and technology, energy, education, and other vital sectors.
From elevating patient care in Mayo Clinic's world-class hospitals to enabling discovery in high-containment laboratories for U.S. agencies and driving environmental progress with Microsoft's renowned Thermal Energy Center, our work enriches the human experience, safeguards the environment, and pushes the boundaries of possibility.
AEI consistently earns national recognition from leading industry publications, including Building Design+Construction, Engineering News-Record, and Consulting-Specifying Engineer, with distinctions such as being named the #1 Laboratory Engineering Firm in the nation and receiving multiple Best of the Best Project awards, underscoring the lasting legacy of our work.
At AEI, you'll join a collaborative community where your expertise fuels innovation, your ideas drive progress, and your work helps shape a brighter future.
As a Process Engineer Intern in our Madisonoffice for Summer 2027, you will help us empower our clients to achieve energy-efficient building solutions, save global environments, and create a better, greener future for all.
Here's why we need you:
In this role, you will have the opportunity to approach design in unconventional ways, apply your knowledge while working on significant and complex projects, work alongside professionals known for advanced engineering solutions, observe how a successful engineering firm operates, establish ties that could solidify your professional future, and learn within a friendly, supportive environment.
Expertise of our most successful Process Engineer Intern:
  • Enrollment in Chemical Engineering program from an ABET accredited school.
  • Completed 3 years of coursework or have a junior standing.
  • Minimum GPA of 2.5.
  • Leadership involvement in extracurricular activities/student organizations.

Effective skills to help you flourish:
  • Strong spoken and written communications skills.
  • Completion of Thermodynamics, Hydraulics, Heat Transfer and Mass and Energy balance coursework is preferred.
  • Excellent organization and time management skills.
  • Quick technical comprehension and motivation focused on client outcomes.
  • Able to effectively prioritize multiple tasks.
  • Effective working individually and within team environments.

When you work here, you can expect:
  • A flexible, collaborative environment where your well-being matters-because your best work happens when you're supported.
  • Real opportunities to grow-through mentorship, professional development programs, and exposure to high-impact projects across disciplines.
  • To collaborate with inspiring teammates who challenge the status quo, foster innovation, and pave the way for future leaders.
  • A benefits package that offers health, dental, vision, and retirement, a performance-based year-end bonus, and thoughtful perks tailored to your needs-whether that's a flexible work environment, wellness resources, or community-focused initiatives, we'll continue to invest in.

If this dynamic environment and the chance to contribute to transformative projects resonate with your ambitions, we would love to connect with you. Join us and make an impact!
Apply online at https://aeieng.com/about/careers/
If you know someone who would thrive in this role, please share this posting with them directly via email or through your LinkedIn network.
AEI is proud to be an EEO/AA Employer/Vet/Disabled.

FAC Services logo

About FAC Services

Sourced by ZipRecruiter

Industry

Professional, scientific, and technical services

Company size

51 - 200 Employees

Headquarters location

Madison, WI, US

Year founded

1985