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Senior Process Engineer Jobs in Port Washington, WI

Kosmos

Sr Process Engineer

Milwaukee, WI · On-site

$102K - $132K/yr

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct hire role with a full benefits package and relocation. Prefer a B.S. in Engineering, and a minimum ...

MOLDED RUBBER & PLASTIC LLC

Process Engineer

Butler, WI · On-site

PROCESS ENGINEER Full time, Exempt Butler, WI All candidates must complete a Culture Index at WHY MRPC? In a nutshell, our products improve the lives of people throughout the globe. Perhaps even you ...

ABB

Process Engineer

New Berlin, WI · On-site

Engineering Manager __ The Process Engineer is responsible for numerous production lines to ensure consistent execution, standardization, and continuous improvement across manufacturing operations.

ABB

Process Engineer

New Berlin, WI · On-site

Engineering Manager The Process Engineer is responsible for numerous production lines to ensure consistent execution, standardization, and continuous improvement across manufacturing operations. This ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI · On-site

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ensure product consistently meets the customer's quality requirements. Are you inspired by the ...

BlackBerry Inc.

Process Engineer

New Berlin, WI · On-site

$85 - $110/hr

Engineering Manager__The Process Engineer is responsible for numerous production lines to ensure consistent execution, standardization, and continuous improvement across manufacturing operations.

New

Rockwell Automation

Process Engineer

Milwaukee, WI

$40.87 - $62.50/hr

Global electronic assembly process technology for Rockwell Automation We are looking for a experienced engineering professional; exact level will be based on depth and quality of experience. This ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI · On-site

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ensure product consistently meets the customer's quality requirements. Are you inspired by the ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI · On-site

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ensure product consistently meets the customer's quality requirements. Are you inspired by the ...

Abb Holdings Inc

Process Engineer

New Berlin, WI · On-site

Engineering Manager The Process Engineer is responsible for numerous production lines to ensure consistent execution, standardization, and continuous improvement across manufacturing operations. This ...

Rockwell Automation

Process Engineer

Milwaukee, WI · On-site

$85K - $130K/yr

Global electronic assembly process technology for Rockwell Automation We are looking for a experienced engineering professional; exact level will be based on depth and quality of experience. This ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI

As a Process Engineer at MGS, you will be responsiblefor the upkeep of equipment and processes to ensure product consistently meets the customer's quality requirements. Are you inspired by the ...

SONOCO CANADA

Process Engineer

Milwaukee, WI · On-site

$92.80 - $117.90/hr

The Plant Process Engineer is responsible for leading the plant's environmental compliance and sustainability initiatives while supporting the safe, reliable, and efficient operation of manufacturing ...

New

Rockwell Automation

Process Engineer

Mequon, WI · Hybrid

You are a Manufacturing Process Engineer that can lead the development, deployment, and continuous improvement of PCBA manufacturing processes, assembly technologies, and inspection systems across ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Port Washington, WI

Senior Process Engineer information

See Port Washington, WI salary details

$70.8K

$114.4K

$161K

How much do senior process engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for senior process engineer in Port Washington, WI is $114,363.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,200.00 and $127,000.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What cities near Port Washington, WI are hiring for Senior Process Engineer jobs?

Cities near Port Washington, WI with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Port Washington, WI as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $114,363 per year, or $55 per hour.

Senior Process Engineer - Milwaukee

Logical Systems LLC

Milwaukee, WI • On-site

$102K - $132K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 3 days ago

Job description

Senior Process Engineers work with clients to produce detailed process designs and simulations for new equipment and processes, or to modify existing process designs to improve operation/expand throughput.
This work involves the entire project life cycle, including creating job proposals for clients, performing the detailed process design, simulating the process, providing support during project start-up, and validating process performance after start-up.
Reports To: Operations Director
PRIMARY RESPONSIBILITIES
Lead development of complex process mechanical designs from concept through construction.
Core Technical Leadership
  • Develop and approve equipment specifications, process and instrumentation drawings (P&IDs), process simulations and validation protocols. and operation specifications
  • Perform and oversee process modeling, simulations, and mass/energy balances to validate designs and support scale-up activities.
  • Lead or participate in process safety reviews (HAZOP, PHA) and ensure compliance with regulatory codes and standards (PSHA, 3A, EHEDG, NFPA, etc.)
  • Conduct advanced troubleshooting and process optimization studies for clients.
Project and Discipline Oversight
  • Provide technical oversight of junior engineers, ensuring high-quality deliverables (drawings, calculations, designs).
  • Estimate engineering hours, monitor budgets, and provide schedule oversight for process deliverables.
  • Develop and maintain process discipline standards, best practices, and quality procedures to ensure consistency across projects.
Client and Business Development Engagement
  • Serve as primary client-facing technical advisor on process/mechanical systems.
  • Act as subject matter expert in client workshops, technical reviews/audits, and proposal presentations, contributing to business growth.
  • Partner with business development team to develop technical content for proposals, scopes of work and estimates.
Leadership & Field Support
  • Mentor, coach and develop engineering staff; provide feedback to support career growth
  • Support construction, commissioning and start-ups as technical authority, both onsite and remote.
QUALIFICATIONS
Required Experience/Abilities:
  • Bachelor's or Master's Degree in Chemical, Mechanical or Process Engineering
  • 7-12 years' experience in process engineering (F&B, pharma, chemical or related industries)
  • Strong knowledge of 3D design tools (Plant 3D, laser scans)
  • Demonstrated ability to lead cross-discipline technical reviews and manage deliverable quality
  • Excellent client communication skills; ability to present to clients/executives.
  • Ability to travel 20%-30% annually depending on project needs.
BENEFITS
Our Work-Life Balance Benefits were created to attract and reward our employees, which includes healthcare, life, supplemental insurance, and wellbeing benefits. Features of our benefits are listed below, which may be based upon position, location, and other eligibility criteria.
Healthcare and Insurance Benefits
  • Medical, Dental, and Vision Plans
  • Company-paid Life and Accidental Death & Dismemberment
  • Long-Term Disability Insurance (LTD)
  • Short-Term Disability (Supplemental Option)
  • Voluntary Life Insurance (Supplemental Option)
  • Health Savings Accounts & Flexible Spending Accounts

Wellbeing Benefits
  • Paid Holidays and Vacation
  • Retirement - 401K and Roth 401K w/Company Match/Profit Sharing
  • Paid Parental Leave
  • Paid Sick Leave
  • Dependent Care (FSA)
  • Employee Assistance Programs
  • Fitness Membership Reimbursement
  • Paid Time-off for Charitable Involvement

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