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Senior Process Engineer Jobs in Milwaukee, WI (NOW HIRING)

Sr Process Engineer

Racine, WI · On-site

$97K - $126K/yr

Sr. Process Engineer Location: Racine, Wisconsin Step into a high-impact engineering role where you'll shape the future of electro-mechanical medical device manufacturing. My client is seeking a ...

Sr Process Engineer

Milwaukee, WI · On-site

$100K - $140K/yr

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct hire role with a full benefits package and relocation. Prefer a B.S. in Engineering, and a minimum ...

Senior Process Engineer

Waukesha, WI · On-site

$104K - $134K/yr

Process Design & Engineering * Develop and interpret process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and mass/energy balances. * Design and layout fluid process systems and ...

Senior Process Engineer

Waukesha, WI · On-site

$104K - $134K/yr

Process Design & Engineering * Develop and interpret process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and mass/energy balances. * Design and layout fluid process systems and ...

Process Engineer The Process Engineer analyzes and improves manufacturing processes to increase throughput, reduce cycle time, enhance first-pass yield, and support on-time delivery. This role ...

Process Engineer The Process Engineer analyzes and improves manufacturing processes to increase throughput, reduce cycle time, enhance first-pass yield, and support on-time delivery. This role ...

Process Engineer

South Milwaukee, WI · On-site

$71K - $105K/yr

The Process Engineer is focused on production quality, yield improvements, and product formulations ... a senior leadership team that is creating something special Skills: • A top performer in this ...

Job Type Full-time Description The Probst Group is seeking a Process Engineer to support our customers and organization, specializing in industrial wastewater and the development of unique engineered ...

Process Engineer

Butler, WI · On-site

$90K - $105K/yr

PROCESS ENGINEER Full time, Exempt Butler, WI All candidates must complete a Culture Index at WHY MRPC? In a nutshell, our products improve the lives of people throughout the globe. Perhaps even you ...

Process Engineer Department: GL6 Repair & Rework Employment Type: Full Time Location: SMC Reporting To: Aaron Lemkau Description FII USA, Inc., a Foxconn Technology Group Company, is seeking a ...

Description The Probst Group is seeking a Process Engineer to support our customers and organization, specializing in industrial wastewater and the development of unique engineered solutions. The ...

The Probst Group is seeking a Process Engineer to support our customers and organization, specializing in industrial wastewater and the development of unique engineered solutions. The Probst Group ...

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Senior Process Engineer information

See Milwaukee, WI salary details

$77.3K

$124.9K

$175.8K

How much do senior process engineer jobs pay per year?

As of Aug 24, 2026, the average yearly pay for senior process engineer in Milwaukee, WI is $124,875.00, according to ZipRecruiter salary data. Most workers in this role earn between $107,200.00 and $138,700.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Milwaukee, WI?

The most popular types of Process Engineer jobs in Milwaukee, WI are:

What job categories do people searching Senior Process Engineer jobs in Milwaukee, WI look for?

The top searched job categories for Senior Process Engineer jobs in Milwaukee, WI are:

What cities near Milwaukee, WI are hiring for Senior Process Engineer jobs?

Cities near Milwaukee, WI with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Milwaukee, WI as of August 2026, with employment types broken down into 1% As Needed, 74% Full Time, 21% Part Time, 3% Contract, and 1% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $124,875 per year, or $60 per hour.

[Hybrid] Senior Process Engineer - Franklin, WI

Franklin, WI • On-site

$120 - $150/hr

Other

Medical, Dental, Vision, Retirement, PTO

Re-posted 6 days ago


Job description

[Hybrid] Senior Process Engineer

Location: Franklin, WI

Salary: $120,000 – $150,000 Base Salary + Benefits

Benefits: Medical, Dental, Vision, PTO, 401(k) + More!

Job Type: Full-Time, ~45-55 hours per week

Travel: 20–40% travel within the U.S.

Start Date: ASAP

Sponsorship is not available

Relocation assistance is available

[Hybrid] Senior Process Engineer Description

Our client in the industrial automation and process systems industry is looking for a Senior Process Engineer to add to their team. In this role, you will lead the design and execution of complex turnkey processing systems, including skid systems and tank solutions for sanitary manufacturing environments. Leveraging your background in sanitary manufacturing operations, knowledge of CIP/SIP systems, and regulatory standards, you will oversee projects from concept through commissioning while collaborating directly with customers and internal teams. This role is well-suited for candidates with strong technical leadership, process engineering expertise, desire to mentor others, and the ability to manage complex projects from design through startup. This is an exciting opportunity with future leadership potential to join an organization focused on innovation, process optimization, and operational growth.

[Hybrid] Senior Process Engineer Responsibilities
  • Lead process engineering projects from concept development through commissioning/startup
  • Design complex sanitary process systems, including multi-skid, CIP/SIP, and aseptic processing
  • Review and approve PFDs, P&IDs, process calculations, and engineering deliverables
  • Provide technical leadership and mentorship to engineering team members
  • Lead customer technical discussions, design reviews, and risk assessments
  • Ensure compliance ASME BPE and other regulatory standards
  • Support proposals, estimates, standardization, and cost-reduction initiatives
  • Participate in FAT oversight, commissioning, and onsite startup support
[Hybrid] Senior Process Engineer Qualifications
  • Bachelor’s degree in Engineering
  • 7+ years process engineering experience
  • Experience within food, beverage, dairy, or pharmaceutical industries required
  • Strong knowledge of sanitary process design and CIP/SIP systems
  • Experience delivering turnkey skid and tank systems required
  • Strong desire to lead and mentor junior engineers required
  • Experience with ERP system and AutoCAD 2D/3D required
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