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Senior Process Engineer Jobs in Milwaukee, WI (NOW HIRING)

Work with Senior & Principal Process Engineer to coach & Mentor Process Engineers on lean methodologies and problem-solving through Plan, Do, Check, Act and 5 why analysis through a scientific ...

Collaborates with IEA Design Engineering, Production, Quality, Sales, and Senior Management on conducting research to develop new and improved processes for manufacturing. * Analyzes and integrates ...

Process Engineer The Process Engineer plays a key role in evaluating and improving manufacturing processes to enhance safety, efficiency, quality, and cost-effectiveness. This position focuses on ...

Process Engineer

South Milwaukee, WI · On-site

$71K - $105K/yr

The Process Engineer is focused on production quality, yield improvements, and product formulations ... a senior leadership team that is creating something special Skills: • A top performer in this ...

Job Type Full-time Description The Probst Group is seeking a Process Engineer to support our customers and organization, specializing in industrial wastewater and the development of unique engineered ...

Process Engineer Department: GL6 Repair & Rework Employment Type: Full Time Location: SMC Reporting To: Aaron Lemkau Description FII USA, Inc., a Foxconn Technology Group Company, is seeking a ...

Description The Probst Group is seeking a Process Engineer to support our customers and organization, specializing in industrial wastewater and the development of unique engineered solutions. The ...

The Probst Group is seeking a Process Engineer to support our customers and organization, specializing in industrial wastewater and the development of unique engineered solutions. The Probst Group ...

Job Title: Process Engineer - Core Room Location: Wauwatosa, WI (On-Site) Salary: $80,000 - $100,000 annually, based on experience Are you ready to accelerate your career with a best-in-class ...

Process Engineer

Wauwatosa, WI · On-site

$80K - $100K/yr

Job Title: Process Engineer - Core Room Location: Wauwatosa, WI (On-Site) Salary: $80,000 - $100,000 annually, based on experience Are you ready to accelerate your career with a best-in-class ...

Description Position Title - Process Engineer IV Shift - 1st Shift Location - Richfield, WI Type - Full-Time Compensation - $120,000 - $150,000 Position Overview The Process Engineer IV is a senior ...

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ensure product consistently meets the customer's quality requirements. Are you inspired by the ...

The Process Engineer will analyze repair process performance, drive process optimization projects, and support documentation and technician training while assisting the Repair & Rework Engineering ...

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Senior Process Engineer information

See Milwaukee, WI salary details

$73.9K

$119.3K

$168K

How much do senior process engineer jobs pay per year?

As of Jul 19, 2026, the average yearly pay for senior process engineer in Milwaukee, WI is $119,329.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,500.00 and $132,500.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Milwaukee, WI? The most popular types of Process Engineer jobs in Milwaukee, WI are:
What are popular job titles related to Senior Process Engineer jobs in Milwaukee, WI? For Senior Process Engineer jobs in Milwaukee, WI, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Milwaukee, WI look for? The top searched job categories for Senior Process Engineer jobs in Milwaukee, WI are:
What cities near Milwaukee, WI are hiring for Senior Process Engineer jobs? Cities near Milwaukee, WI with the most Senior Process Engineer job openings:
Infographic showing various Senior Process Engineer job openings in Milwaukee, WI as of July 2026, with employment types broken down into 2% Locum Tenens, 86% Full Time, 7% Part Time, 3% Temporary, and 2% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $119,329 per year, or $57.4 per hour.

Process Engineering Supervisor

htna

Milwaukee, WI • On-site

Other

Re-posted 7 days ago


Job description

Job Summary

Under the direction of the Process Engineering Manager, the Process Engineering Supervisor supports the Process Engineering Manager by overseeing and driving daily operations of the Process Engineering department. The role focuses on leading and supporting daily operations, while directly engaging with and supervising Process Engineers.

Process Engineering Supervisor will: Identify improvement opportunities, use or apply appropriate lean tools, and implement appropriate action plans. Develop standard work instructions as needed, track key performance metrics to ensure performance goals are met, drive cross-functional collaboration and training with Trial/SIM Process Engineers, Senior Process Engineer, Principal Process Engineer, Manufacturing, Quality, Maintenance,

Automation. Know their teams’ abilities, providing feedback, training opportunities, and promotional suggestions to the Process Engineering Manager.

The supervisor ensures engineering alignment with plant strategy, proper training of new PE’s, adherence to SOP’s, WI’s, best practices, successful sustainment of process improvement projects, and help to identify and coordinate training opportunities to foster career growth/development of technical staff to facilitate career paths. This will be achieved while maintaining HellermannTyton's Quality and EHS certifications by supporting all corporate policies, procedures, work instructions, and required documentation.

 

Essential Functions

Supervision & Leadership:

  • Coordinate the daily activities of the Process Engineering team in a dynamic, real-time manner, ensuring critical KPI’s are being consistently met.
  • Assign work tasks that drive and support key organizational initiatives & goals to Process Engineers.
  • Train, mentor, and develop Process Engineers while ensuring adherence to plant Policies, procedures, SOP’s, WI’s, and best practices.
  • Ensure new Engineers complete all required training programs and competency development, and aid in the facilitation of career path development for reports.
  • Look for cross-functional training opportunities while actively engaging, mentoring, and facilitating technical development that aligns with everyone’s career path.
  • Monitor KPI’s such as OEE and scrap rates to ensure goals and targets are being met.
  • Encourage and support reports to seek training opportunities and pursue educational opportunities.
  • Support and optimize production through the right person, right process, utilizing direct reports' strengths to maximize output and efficiency.

 

Process Improvement & Documentation:

  • Ability to apply Plan, Do, Check, Act methodology to improve process flow and efficiency.
  • Actively engage in identifying opportunities for improvement by providing technical assessments along with advanced manufacturing solutions.
  • Assist in developing and updating standard WI’s/SOP’s based on best practices.
  • Track and report KPI’s to the Process Engineering group via weekly standup meetings.
  • Record keeping of process-related events & changes, knowing the 5-Ws.

 

Cross-Functional Collaboration

  • Build strong working relationships with Manufacturing, Quality, Project Management, Maintenance, and Automation teams.
  • Work with Senior & Principal Process Engineer to coach & Mentor Process Engineers on lean methodologies and problem-solving through Plan, Do, Check, Act and 5 why analysis through a scientific methodology approach.
  • Assist managers in executing strategic plant goals by identifying and then driving actionable tasks.
  • Continually drive through active engagement with all departments to drive training efforts, lean principles, and adherence to standard work procedures.

 

Other Functions

  • Participate in strategic planning activities for the Good Hope plant.
  • Research new manufacturing technologies and recommend improvements.
  • Maintain open communication with the Process Engineering Manager.
  • Perform additional duties as assigned by the Process Engineering Manager.

 

Key Competencies

  • Comprehensive knowledge of scientific injection molding principles.
  • Ability to leverage RJG Hub software to recognize and react in real time.
  • General knowledge of Lean and Six Sigma tools and methodology.
  • Able to analyze and respond to technical demands to meet KPI’s.
  • Able to identify skill gaps, opportunities for improvement, and recommend solutions
  • Ability to foster collaboration, teamwork, and effective communication.
  • Facilitate team building through active engagement, fostering cohesion and buy-in.

 

Qualifications

  • Associate’s degree in Applied Science, Apprenticeship, or 5+ years of relevant industry experience.
  • Scientific molding background through training such as RJG, Routsis, or Paulson.
  • Leadership training or demonstrated leadership proficiency through job experience.
  • Proficient in MS Office, company databases, ERP systems, and RJG Hub software.
  • Strong verbal and written communication abilities.
  • Ability and willingness to attend and participate in relevant job training/education.
  • Ability to work non-standard hours as needed.
  • Ability to travel domestically and internationally.
  • Must be able to lift/push/pull up to 40 lbs.
  • Must be able to wear required PPE in designated areas.
  • Valid driver’s license, acceptable driving record, and adequate insurance.