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Senior Process Engineer Jobs in Milwaukee, WI (NOW HIRING)

Foxconn WI

Process Engineer

Mount Pleasant, WI · On-site

Process Engineer Department: GL6 Repair & Rework Employment Type: Full Time Location: SMC Reporting To: Aaron Lemkau Description FII USA, Inc., a Foxconn Technology Group Company, is seeking a ...

The Probst Group

Process Engineer

Hartland, WI · On-site

Job Type Full-time Description The Probst Group is seeking a Process Engineer to support our customers and organization, specializing in industrial wastewater and the development of unique engineered ...

The Probst Group LLC

Process Engineer

Hartland, WI · On-site

Description The Probst Group is seeking a Process Engineer to support our customers and organization, specializing in industrial wastewater and the development of unique engineered solutions. The ...

The Probst Group LLC

Process Engineer

Hartland, WI · On-site

The Probst Group is seeking a Process Engineer to support our customers and organization, specializing in industrial wastewater and the development of unique engineered solutions. The Probst Group ...

Saige Partners

Process Engineer

Germantown, WI · On-site

Job Summary Process Engineer The Process Engineer is responsible for designing, validating, and optimizing manufacturing processes in an aseptic food production environment. This role supports pilot ...

Grede

Process Engineer

Wauwatosa, WI · On-site

$80K - $100K/yr

Job Title: Process Engineer - Core Room Location: Wauwatosa, WI (On-Site) Salary: $80,000 - $100,000 annually, based on experience Are you ready to accelerate your career with a best-in-class ...

Orion Talent

Process Engineer IV

Richfield, WI · On-site

$120K/yr

Description Position Title - Process Engineer IV Shift - 1st Shift Location - Richfield, WI Type - Full-Time Compensation - $120,000 - $150,000 Position Overview The Process Engineer IV is a senior ...

grede

Process Engineer

Wauwatosa, WI · On-site

$80K - $100K/yr

Job Title: Process Engineer - Core Room Location: Wauwatosa, WI (On-Site) Salary: $80,000 - $100,000 annually, based on experience Are you ready to accelerate your career with a best-in-class ...

Saige Partners

Process Engineer

Germantown, WI · On-site

$110K - $130K/yr

Job Summary - Process Engineer The Process Engineer is responsible for designing, validating, and optimizing manufacturing processes in an aseptic food production environment This role supports pilot ...

Foxconn WI

Process Engineer

Mount Pleasant, WI · On-site

The Process Engineer will analyze repair process performance, drive process optimization projects, and support documentation and technician training while assisting the Repair & Rework Engineering ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI · On-site

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ensure product consistently meets the customer's quality requirements. Are you inspired by the ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ensure product consistently meets the customer's quality requirements. Are you inspired by the ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI · On-site

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ensure product consistently meets the customer's quality requirements. Are you inspired by the ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI

As a Process Engineer at MGS, you will be responsiblefor the upkeep of equipment and processes to ensure product consistently meets the customer's quality requirements. Are you inspired by the ...

Sonoco Products Company

Process Engineer

Milwaukee, WI · On-site

The Plant Process Engineer is responsible for leading the plant's environmental compliance and sustainability initiatives while supporting the safe, reliable, and efficient operation of manufacturing ...

Sonoco

Process Engineer

Milwaukee, WI · On-site

The Plant Process Engineer is responsible for leading the plant's environmental compliance and sustainability initiatives while supporting the safe, reliable, and efficient operation of manufacturing ...

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Showing results 21-40

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Milwaukee, WI

Senior Process Engineer information

See Milwaukee, WI salary details

$73.9K

$119.3K

$168K

How much do senior process engineer jobs pay per year?

As of Aug 8, 2026, the average yearly pay for senior process engineer in Milwaukee, WI is $119,329.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,500.00 and $132,500.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Milwaukee, WI? The most popular types of Process Engineer jobs in Milwaukee, WI are:
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What job categories do people searching Senior Process Engineer jobs in Milwaukee, WI look for? The top searched job categories for Senior Process Engineer jobs in Milwaukee, WI are:
What cities near Milwaukee, WI are hiring for Senior Process Engineer jobs? Cities near Milwaukee, WI with the most Senior Process Engineer job openings:
Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Milwaukee, WI as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $119,329 per year, or $57.4 per hour.

Sr. Extrusion Engineer - Process Development

Cirtec Medical Corporation

Sturtevant, WI • On-site

$115K - $135K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 4 days ago

Cirtec Medical rating

6.6

Company rating: 6.6 out of 10

Based on 12 frontline employees who took The Breakroom Quiz

Job description

Description
About us:
For over three decades, Cirtec Medical has been a leading outsourcing partner for complex medical devices. We specialize in providing comprehensive solutions for Class II and III devices, from design and development to precision components and finished device assembly. Our expertise spans neuromodulation, implantable drug delivery, cardiac rhythm management, structural heart, mechanical circulatory support, and minimally invasive surgical systems.
Our dedicated teams prioritize growth, innovation, and collaboration. We actively seek opportunities for improvement to enhance our support for clients. If you embrace a growth mindset and thrive on challenges, you may be a perfect fit for our team!
Position Summary:
The Sr. Engineer, Process Development position is primarily responsible for working in a functional silicone process engineering group within the department, consisting of multiple engineering disciplines. Involved in the design, development, documentation, and validation and of new customer components, and modification of existing products including defining requirements, timelines, and deliverables with a focus on prototypes, process development, design verification, engineering builds, training production, and preparation for process validation and manufacturing transfer of products.
Key Responsibilities:
  • Attends and arranges project meetings to discuss current and future design and development initiatives
  • May serve as a primary contact with clients on projects of moderate complexity.
  • Assist with preparation of proposals and quotations for clients; interface as needed to resolve questions in a timely manner.
  • Assist in preparation and maintaining of project plans to satisfy milestones, deadlines, budgets, and medical device quality regulations with required actions. Track and communicate project status, plans, issues, timelines, action items, and budgets.
  • Serve as the subject matter expert(SME) for silicone extrusion within the Cirtec Plant network.
  • Provide guidance and direction to coworkers on areas of technical expertise.
  • Troubleshoot production processes as required.
  • Evaluate and select appropriate test methods for product requirements.
  • Proficient use of statistical data analysis and DOE in process problem solving and process/product improvement.
  • Collaborate with tooling engineers and tool build center for the design, delivery of effective extrusion tooling
  • Collaborate with material science team and customer on identifying ideal silicones for component design and process optimization.
  • Responsible for the following project inputs:
    • Feasibility builds, documentation, and testing
    • Equipment selection, process development and documentation
    • Device Verification samples and testing
    • Operator training
    • Process Failure Mode Effects Analysis
    • Clinical builds
    • Process Validation
  • Involvement in the full design, development, and validation requirements of projects, including:
    • Product component design and specification creation, including extrusions, molded assemblies, and packaging.
    • Materials sourcing and equipment prototyping.
    • Process verification and validation activities, including data for regulatory submission.
    • Manufacturing transfer and support of existing product lines as applicable.
  • Reliable, consistent, and punctual attendance is an essential function of the job.

Must Have:
  • A Bachelor's degree in a STEM engineering discipline
  • 5 years of experience in process development engineering
  • Experience in an engineering environment with mechanical, tool design, and manufacturing processes (medical device preferred).
  • Must maintain high ethical standards
  • Must demonstrate good organizational skills.
  • Ability to train new engineering employees on project engineering activities and Cirtec policies and procedures.
  • Must be able to read, write and speak fluent English.
  • Strong computer skills, including the MS Office suite and MS Project.
  • Must be able to fully interpret technical drawings, blueprints, specifications, illustrations, and written documents.
  • Strong analytical skills
  • Must be able to obtain and evaluate secondary research information.
  • Ability to learn and apply new technology.
  • Knowledge of engineering principles, technical writing, material properties, good tooling practices, and statistics.
  • Willingness to travel as needed

Salary Range: $115,000 - $135,000 / Annual
Cirtec Medical Corporation considers for employment and hires qualified candidates without regard to age, race, religion, color, sex, sexual orientation, gender identity, national origin, ancestry, protected veteran or disability status or any factor prohibited by law. Cirtec Medical Corporation and all of its related companies fully endorse equal opportunity for all. Cirtec Medical provides reasonable accommodation for qualified individuals with disabilities and disabled veterans in the job application process.
We work to create a culture that is built on innovation, respect, transparency and communication, and hope you take pride in being a member of our team. It is Cirtec's goal to create a great work environment and to keep the company a great place to work. We offer a wide range of benefits, resources, and competitive compensation plans designed to support you at every career and life stage. Our benefits include Training and career development, Healthcare and well-being programs including medical, dental, vision, wellness and occupational health programs, Paid Time Off and 401(k) retirement savings with a company match.

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