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Senior Process Engineer Jobs in Manitowoc, WI (NOW HIRING)

Burger Boat Company

Process Engineer

Manitowoc, WI · On-site

$85 - $110/hr

Process Engineer Full Time Salary Full-Time Professional Manitowoc, WI, US 30+ days ago Requisition ID: 1040 POSITION SUMMARY: The Process Engineer is responsible for process design, developing and ...

Aesse Investments

Process Engineer

Sheboygan, WI · On-site

$70 - $90/hr

Day As a Process Engineer you will improve the safety, efficiency, and reliability of production processes and equipment through the application of engineering principles. Facilitate trials ...

SACOAEI

Process Engineer

Sheboygan, WI · On-site

As a Process Engineer you will improve the safety, efficiency, and reliability of production processes and equipment through the application of engineering principles. Facilitate trials, equipment ...

SACO AEI Polymers

Process Engineer

Sheboygan, WI · On-site

As a Process Engineer you will improve the safety, efficiency, and reliability of production processes and equipment through the application of engineering principles. Facilitate trials, equipment ...

AESSE INVESTMENTS LTD

Process Engineer

Sheboygan, WI · On-site

As a Process Engineer you will improve the safety, efficiency, and reliability of production processes and equipment through the application of engineering principles. Facilitate trials, equipment ...

Spartech

Process Engineer (REQ869)

Manitowoc, WI · On-site

Process Engineer Manitowoc, WI How can you make a difference at your job and can have the opportunity to grow? Join the Manitowoc - Spartech Team! We offer competitive salary, incentive, and benefit ...

Spartech

Process Engineer (REQ851)

Kohler, WI · On-site

Process Engineer Sheboygan Falls, WI How can you make a difference at your job and can have the opportunity to grow? Join the Sheboygan Falls - Spartech Team! We are currently looking for a Process ...

Spartech

Process Engineer (REQ851)

Kohler, WI · On-site

Process Engineer Sheboygan Falls, WI How can you make a difference at your job and can have the opportunity to grow? Join the Sheboygan Falls - Spartech Team! We are currently looking for a Process ...

Spartech

Process Engineer (REQ869)

Manitowoc, WI · On-site

Process Engineer Manitowoc, WI How can you make a difference at your job and can have the opportunity to grow? Join the Manitowoc - Spartech Team! We offer competitive salary, incentive, and benefit ...

Spartech

Process Engineer (REQ869)

Manitowoc, WI · On-site

Process Engineer Manitowoc, WI How can you make a difference at your job and can have the opportunity to grow? Join the Manitowoc - Spartech Team! We offer competitive salary, incentive, and benefit ...

Spartech

Process Engineer (REQ851)

Kohler, WI · On-site

Process Engineer Sheboygan Falls, WI How can you make a difference at your job and can have the opportunity to grow? Join the Sheboygan Falls - Spartech Team! We are currently looking for a Process ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Manitowoc, WI

Senior Process Engineer information

See Manitowoc, WI salary details

$72.5K

$117K

$164.7K

How much do senior process engineer jobs pay per year?

As of Sep 6, 2026, the average yearly pay for senior process engineer in Manitowoc, WI is $117,004.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,500.00 and $129,900.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What cities near Manitowoc, WI are hiring for Senior Process Engineer jobs?

Cities near Manitowoc, WI with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Manitowoc, WI as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $117,004 per year, or $56.3 per hour.

Process Engineer

Systematic Business Consulting

Manitowoc, WI • On-site

Other

Posted 17 days ago

Job description

Process Engineer

📍 Location: Manitowoc, WI


A leading plastics manufacturer is seeking a Process Engineer to join its growing team in the Manitowoc, WI area. This position will play a key role in improving manufacturing processes, reducing waste and variation, and supporting high-quality production for a diverse customer base.

The ideal candidate will bring hands-on experience in plastics manufacturing and thermoforming, along with strong problem-solving, data analysis, and continuous improvement skills.


⚙️ Key Responsibilities

  • Take ownership of key plant processes, including plastics processing, sheet extrusion, rollstock production, and related operations
  • Drive process improvement, root cause analysis, and troubleshooting through data collection and analysis
  • Plan and execute Design of Experiments (DOE) and production trials to improve process repeatability and reduce variation
  • Optimize material and labor utilization, production output, setup times, conversion costs, and product quality
  • Identify and implement opportunities to reduce waste and improve process efficiency using LEAN and Operational Excellence tools
  • Evaluate materials, formulations, and process conditions and recommend improvements
  • Work closely with production operators and R&D personnel to plan and execute process trials
  • Support customer complaint investigations through root cause analysis, corrective actions, trials, and effectiveness verification
  • Develop and improve SOPs and production processes
  • Lead short- and long-term engineering projects from identification through execution
  • Train production, process, and quality personnel on relevant engineering and process topics
  • Partner with manufacturing, quality, R&D, and commercial teams to support customer satisfaction
  • Ensure projects and processes comply with applicable ISO/IMS, EHS, and Operational Excellence requirements


Job Requirements

  • Bachelor’s degree in Chemical Engineering, Mechanical Engineering, or a related field preferred
  • 4 years of relevant experience with thermoforming equipment may be considered in lieu of a degree
  • 5+ years of operations or engineering experience required, preferably within plastics manufacturing
  • 2+ years of hands-on experience with thermoforming equipment required
  • Strong experience with process improvement, troubleshooting, root cause analysis, and data-driven problem solving
  • Ability to read and interpret EHS standards, operating manuals, maintenance instructions, procedures, and applicable regulations
  • Manufacturing leadership experience preferred
  • LEAN, Six Sigma, Operational Excellence, or ISO training/certification preferred
  • Experience with budgets and financial reporting is a plus
  • SAP or other ERP experience preferred
  • Proficiency with Microsoft Office Suite, including Excel, Word, PowerPoint, Access, and Outlook


Ready to make an impact in plastics manufacturing and drive meaningful process improvements? Apply today.


Apply