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Senior Process Engineer Jobs in Manitowoc, WI (NOW HIRING)

SACOAEI

Process Engineering Manager

Sheboygan, WI · On-site

The Process Engineering Manager is responsible for leading the process engineering function to ... Communicate progress, results, and lessons learned to plant and senior leadership. * Develop and ...

Kohler Co.

Sr. Electrical Project Engineer

Kohler, WI · On-site

$92K - $141K/yr

Sr. Electrical Project Engineer Work Mode: Onsite Location: Onsite, four days per week - Kohler, WI ... The individual will have great awareness to include safety, defect detection, process stoppage ...

Kohler Co.

Sr. Electrical Project Engineer

Kohler, WI

$109K - $142K/yr

The individual will have great awareness to include safety, defect detection, process stoppage ... Specific Responsibilities As the Sr Project Electrical Engineer - Automation, provide the technical ...

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Showing results 21-40

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Manitowoc, WI

Senior Process Engineer information

See Manitowoc, WI salary details

$72.5K

$117K

$164.7K

How much do senior process engineer jobs pay per year?

As of Sep 6, 2026, the average yearly pay for senior process engineer in Manitowoc, WI is $117,004.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,500.00 and $129,900.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What cities near Manitowoc, WI are hiring for Senior Process Engineer jobs?

Cities near Manitowoc, WI with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Manitowoc, WI as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $117,004 per year, or $56.3 per hour.

Compounder Process Engineer - 1st Shift

KDC One Knowlton

Manitowoc, WI • On-site

Full-time

Re-posted 12 days ago

Job description

The KDC/ONE team is made up of the best in the business. Our diverse and evolving workforce thrives in our environment of constant teamwork and collaboration. Join us today!
Job Title: Compounding Process Engineer
Reports To: Engineering Manager
Job category: Individual contributor ☒ Management ☐
Division: Scented & Living Solutions
Department: Engineering
Location: Manitowoc, WI
Description / Scope / Mission
The Compounding Process Engineer focuses on the design, optimization, and implementation of manufacturing processes for liquid domestic and consumer products. This role bridges the gap between R&D formulation and full-scale commercial manufacturing, ensuring that production processes are safe, efficient, robust, and capable of consistently meeting quality standards. Executes activities to support implementation of new projects and equipment specification and design in Compounding areas to increase capacity, set up / optimize production and reduce costs. Responsible for developing and implementing process strategies, managing resources, optimizing current processes and creating and maintaining documentation in line with the customer expectations and the regulatory requirements (FDA cGMP, OSHA, DNR).
Key Responsibilities/ Accountabilities
  1. Analyze existing compounding processes to identify inefficiencies, bottlenecks, and waste. Implement Lean Manufacturing and Six Sigma methodologies to improve yield and cycle times.
  2. Establish, validate, and document standard operating parameters (e.g., optimal viscosity, temperature ranges, shear rates) for batch processing.
  3. Partner with Customers and R&D to transition new formulations from bench/pilot scale to mass production plants.
  4. Determine the appropriate blending equipment, agitator types, and raw material addition sequences required to maintain product integrity at commercial scale.
  5. Lead and document pilot runs and first-production batches, troubleshooting any deviations in product texture, stability, or separation.
  6. Assist in the specification, sourcing, installation, and commissioning of new manufacturing equipment, such as mixing and storage tanks, automated dosing systems, high-shear mixers, and Clean-in-Place (CIP) units.
  7. Author and execute Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ) protocols for new and modified equipment in partnership with Validation engineer and Quality Manager.
  8. Partner with Controls/Automation Engineers to optimize PLC sequences, batching software recipes, and inline instrumentation (flow meters, load cells, pH probes).
  9. Serve as the technical lead for investigating batch failures, out-of-specification (OOS) incidents, or systemic process deviations, implementing sustainable engineering solutions (CAPA).
  10. Design and validate CIP (Clean-in-Place) and SIP (Sanitization-in-Place) cycles to minimize water and chemical consumption while ensuring zero cross-contamination.
  11. Ensure all process designs comply with environmental, health, and safety regulations (OSHA; FDA; DNR, etc.), incorporating proper venting, spill containment, and safe chemical handling features.

Education / Certification / Qualifications / Experience
  • BA/BS degree in a field of science required or equivalent experience.
  • Background with cGMP and FDA compliance preferred.
  • Demonstration of strong detail orientation, organizational skills and the ability to work independently and multi-task.
  • Proficient with Process Flow Diagrams (PFDs), Piping and Instrumentation diagrams (P&IDs) and CAD software

Experience:
  • Minimum of 2 years as process or manufacturing engineer.
  • Direct experience with liquid consumer products is preferred.

LICENSE OR CERTIFICATION REQUIRED:
  • None

Specific Knowledge: Fluid mechanics, rheology, compounding equipment
  • Stand 30% of the time.
  • Sit 70% of the time.
  • Use hands to finger, handle or touch 100% of the time.
  • Reach above shoulders less than 10% of the time.
  • Climb or balance less than 10% of the time.
  • Talk or hear 50% of the time.
  • Taste or smell up to 10% of the time.
  • Lift up to 30 pounds up to 5% of the time.
  • Close Vision (clear vision at 20n inches or less).
  • Color Vision (ability to identify and distinguish colors).
  • Ability to adjust focus (ability to adjust the eye to bring an object into sharp focus).

TOOLS/EQUIPMENT USED:
  • Various hand tools, computer, telephone, copier and fax.

WORK ENVIRONMENT/PPE REQUIRED:
  • Exposure to wet, humid conditions (non-weather); exposure to chemical manufacturing environment; exposure to outdoor weather conditions; vibration; and work/job related travel up to 1/3 of the time.
  • Work near moving mechanical parts 1/3 to 2/3 of the time.
  • Exposure to moderate noise.
  • Wear PPE as required, not limited to safety glasses, steel toed shoes, etc.

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