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Metallurgy Process Engineer Jobs in Madison, WI (NOW HIRING)

Advanced Centrifugals LLC

Be Seen First

Manufacturing Plant Manager

Cambridge, WI · On-site

$90K - $110K/yr

... Engineering, Metallurgy or Industrial Management · Requires a general knowledge of materials, production processes, quality control, costs, and other techniques for maximizing the effective ...

Fisher-Barton Inc.

CNC Programmer

Sun Prairie, WI · On-site

$25.75 - $35.25/hr

Process Optimization: Select appropriate tooling, speeds, feeds, and work-holding fixtures to ... Strong grasp of metallurgy and the specific tooling requirements for machining high-wear materials.

All JobsMetallurgy Process Engineer JobsMetallurgy Process Engineer Jobs in Madison, WI

Metallurgy Process Engineer information

See Madison, WI salary details

$49.9K

$92.7K

$143.6K

How much do metallurgy process engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for metallurgy process engineer in Madison, WI is $92,720.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,100.00 and $103,800.00 per year, depending on experience, location, and employer.

What does a metallurgy process engineer do?

A Metallurgy Process Engineer is responsible for developing, optimizing, and overseeing processes involved in the extraction, refining, and manufacturing of metals and alloys. They work to improve efficiency, quality, and safety in metallurgical operations, such as smelting, casting, and heat treatment. Metallurgy Process Engineers also troubleshoot production issues, ensure compliance with environmental and safety regulations, and collaborate with other engineers to develop new materials or processes.

What is the difference between Metallurgy Process Engineer vs Materials Scientist?

AspectMetallurgy Process EngineerMaterials Scientist
CredentialsBachelor's or Master's in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Materials Science, Chemistry, or Physics
Work EnvironmentIndustrial settings, manufacturing plants, metal production facilitiesResearch labs, academic institutions, R&D departments
Industry UsageMetal production, mining, manufacturingResearch, development, academia

Metallurgy Process Engineers focus on optimizing metal production processes in industrial settings, while Materials Scientists primarily conduct research to develop new materials and improve existing ones. Both roles require a strong understanding of material properties but differ in their work environment and application focus.

What are the key skills and qualifications needed to thrive as a metallurgy process engineer, and why are they important?

To thrive as a Metallurgy Process Engineer, a strong background in materials science, metallurgy, and chemical engineering is essential, typically supported by a relevant bachelor's degree. Familiarity with metallurgical analysis tools, process simulation software, and industry certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help professionals excel in cross-functional teams and complex manufacturing environments. These competencies are crucial for optimizing metal production processes, ensuring product quality, and driving operational efficiency.

What are some typical challenges faced by metallurgy process engineers in optimizing industrial processes?

Metallurgy Process Engineers often encounter challenges such as balancing cost efficiency with maintaining material quality, adapting processes to new alloys or specifications, and troubleshooting unexpected production issues like contamination or equipment wear. They must continuously monitor process parameters, analyze data, and implement improvements while collaborating closely with production teams and quality control. Staying updated with the latest technological advancements and environmental regulations is also crucial to ensure processes remain competitive and compliant.
What are popular job titles related to Metallurgy Process Engineer jobs in Madison, WI? For Metallurgy Process Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Metallurgy Process Engineer jobs in Madison, WI look for? The top searched job categories for Metallurgy Process Engineer jobs in Madison, WI are:
What cities near Madison, WI are hiring for Metallurgy Process Engineer jobs? Cities near Madison, WI with the most Metallurgy Process Engineer job openings:
Metallurgy Process Engineer jobs near you
Infographic showing various Metallurgy Process Engineer job openings in Madison, WI as of July 2026, with employment types broken down into 1% Locum Tenens, 91% Full Time, 4% Part Time, and 4% Contract. Highlights an 88% Physical, 4% Hybrid, and 8% Remote job distribution, with an average salary of $92,720 per year, or $44.6 per hour.

Senior Metallurgical Engineer

Lakeside Recruiting Solutions

Evansville, WI • On-site

$100K - $140K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Posted 7 days ago

Job description

Senior Metallurgical Engineer

The Senior Metallurgical Engineer will provide technical leadership for the gray and ductile iron green sand foundry. This position combines metallurgical expertise with significant manufacturing process engineering responsibilities to improve foundry performance, optimize manufacturing processes, enhance product quality, and support continuous improvement initiatives.

Responsibilities

  • Provide technical leadership for gray and ductile iron melt chemistry, metallurgical properties, and manufacturing processes throughout the foundry.
  • Lead manufacturing process improvement initiatives to optimize casting quality, improve productivity, reduce scrap, minimize manufacturing variation, and improve operational efficiency.
  • Monitor and improve green sand systems and overall foundry process performance.
  • Analyze casting defects, determine root causes, and implement sustainable corrective actions.
  • Identify, lead, and implement continuous improvement projects focused on quality, productivity, cost reduction, efficiency, and process optimization.
  • Monitor production data, manufacturing trends, and quality metrics to identify opportunities for improvement.
  • Maintain chemical and mechanical certification programs.
  • Support pattern layouts, tooling improvements, and process development for new and existing products.
  • Update manufacturing routings, bills of material, and process documentation to reflect process improvements.
  • Evaluate and implement new technologies related to foundry process control, metallurgy, and manufacturing improvements.
  • Partner closely with Operations, Engineering, Maintenance, Production, and Quality teams to resolve technical manufacturing issues and improve plant performance.
  • Supervise, coach, train, and develop Foundry Laboratory Technicians, including scheduling, performance management, and daily technical support.
  • Provide metallurgical and technical training for supervisors, technicians, and production personnel.
  • Support customer quality investigations and corrective action activities.
  • Drive initiatives to improve Cost of Quality, reduce PPM, and increase customer satisfaction.
  • Ensure compliance with ISO 9001 quality standards and internal quality management systems.

Qualifications

  • Bachelor's degree in Metallurgy, Materials Engineering, Mechanical Engineering, Manufacturing Engineering, or a related technical field, or equivalent foundry experience.
  • 3+ years of experience in a gray and/or ductile iron green sand foundry.
  • Strong knowledge of metallurgy, melt practices, iron chemistry, foundry operations, and manufacturing process improvement.