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Metallurgy Process Engineer Jobs in Madison, WI (NOW HIRING)

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... Engineering, Metallurgy or Industrial Management · Requires a general knowledge of materials, production processes, quality control, costs, and other techniques for maximizing the effective ...

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CNC Programmer

Sun Prairie, WI · On-site

$25.75 - $35.25/hr

Process Optimization: Select appropriate tooling, speeds, feeds, and work-holding fixtures to ... Strong grasp of metallurgy and the specific tooling requirements for machining high-wear materials.

Metallurgy Process Engineer information

See Madison, WI salary details

$49.9K

$92.7K

$143.6K

How much do metallurgy process engineer jobs pay per year?

As of Jul 11, 2026, the average yearly pay for metallurgy process engineer in Madison, WI is $92,720.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,100.00 and $103,800.00 per year, depending on experience, location, and employer.

What is the highest paid Metallurgical Engineer?

The highest paid Metallurgical Engineers typically work in senior roles such as Lead Metallurgist or Engineering Manager, often earning salaries exceeding $120,000 annually. Compensation varies based on experience, industry, location, and certifications like Professional Engineer (PE) licensure, with those in the mining, aerospace, or specialty metals sectors generally earning more.

What does a Metallurgy Process Engineer do?

A Metallurgy Process Engineer is responsible for developing, optimizing, and overseeing processes involved in the extraction, refining, and manufacturing of metals and alloys. They work to improve efficiency, quality, and safety in metallurgical operations, such as smelting, casting, and heat treatment. Metallurgy Process Engineers also troubleshoot production issues, ensure compliance with environmental and safety regulations, and collaborate with other engineers to develop new materials or processes.

What engineers make $300,000 a year?

Senior metallurgy process engineers with extensive experience, advanced technical skills, and often leadership responsibilities can earn salaries approaching or exceeding $300,000 annually, especially in high-demand industries like aerospace, energy, or specialty metals. Achieving this level typically requires advanced degrees, certifications, and a strong track record of project management and innovation.

What is the difference between Metallurgy Process Engineer vs Materials Scientist?

AspectMetallurgy Process EngineerMaterials Scientist
CredentialsBachelor's or Master's in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Materials Science, Chemistry, or Physics
Work EnvironmentIndustrial settings, manufacturing plants, metal production facilitiesResearch labs, academic institutions, R&D departments
Industry UsageMetal production, mining, manufacturingResearch, development, academia

Metallurgy Process Engineers focus on optimizing metal production processes in industrial settings, while Materials Scientists primarily conduct research to develop new materials and improve existing ones. Both roles require a strong understanding of material properties but differ in their work environment and application focus.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are the key skills and qualifications needed to thrive as a Metallurgy Process Engineer, and why are they important?

To thrive as a Metallurgy Process Engineer, a strong background in materials science, metallurgy, and chemical engineering is essential, typically supported by a relevant bachelor's degree. Familiarity with metallurgical analysis tools, process simulation software, and industry certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help professionals excel in cross-functional teams and complex manufacturing environments. These competencies are crucial for optimizing metal production processes, ensuring product quality, and driving operational efficiency.

What are some typical challenges faced by Metallurgy Process Engineers in optimizing industrial processes?

Metallurgy Process Engineers often encounter challenges such as balancing cost efficiency with maintaining material quality, adapting processes to new alloys or specifications, and troubleshooting unexpected production issues like contamination or equipment wear. They must continuously monitor process parameters, analyze data, and implement improvements while collaborating closely with production teams and quality control. Staying updated with the latest technological advancements and environmental regulations is also crucial to ensure processes remain competitive and compliant.

Are metallurgical engineers in demand?

Metallurgical engineers are in steady demand due to their expertise in materials processing, quality control, and failure analysis across industries such as aerospace, automotive, and manufacturing. Employment opportunities often require knowledge of advanced tools like microscopy and certifications such as Professional Engineer (PE) licensure. Job growth is expected to align with industrial development and technological advancements.
What job categories do people searching Metallurgy Process Engineer jobs in Madison, WI look for? The top searched job categories for Metallurgy Process Engineer jobs in Madison, WI are:
What cities near Madison, WI are hiring for Metallurgy Process Engineer jobs? Cities near Madison, WI with the most Metallurgy Process Engineer job openings:
Manufacturing Plant Manager

Manufacturing Plant Manager

Advanced Centrifugals LLC

Cambridge, WI • On-site

$90K - $110K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 3 days ago

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Job description

Job Overview
The Plant Manager must excel in a process-driven, results-oriented environment. While experience in the centrifugally case tube process is desired, it is not required. This role requires an individual who demonstrates sound judgment, thrives under pressure, and possesses strong communication, administrative, and organizational skills. The ideal candidate will effectively balance multiple priorities while working both independently and collectively. As a key leader, they will guide foundry operators, manage conflicts, and facilitate employee development, all while focusing on process enhancement. The Plant Manager will play a crucial role in fostering a culture of hard work, professional growth, and success celebration, driving continuous improvement throughout the foundry operation.

Essential Duties and Responsibilities:

· Oversee daily operations of both foundry and machine shop

· Develop and implement process improvement strategies to enhance efficiency and quality

· Participate in strategic planning to align department goals with overall company objectives

· Manage and optimize production schedules to meet customer demands and deadlines

· Ensure compliance with safety regulations and environmental standards

· Lead and mentor the foundry team, including operators, and supervisors

· Analyze production data and key performance indicators to identify areas for improvement

· Collaborate with other departments (e.g., sales, maintenance, engineering) to resolve issues and implement solutions

· Manage inventory levels of raw materials and finished products

· Develop and maintain relationships with key suppliers and customers

· Oversee equipment maintenance and upgrades to ensure optimal performance

· Manage budgets and control costs while maintaining production quality

· Stay updated on industry trends and technological advancements in centrifugal casting

· Develop and implement training programs for staff to enhance skills and knowledge in centrifugal casting techniques

Qualifications:

· Bachelor’s degree in Engineering, Metallurgy or Industrial Management

· Requires a general knowledge of materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture of castings and efficient flow of foundry production.

· Experience with ERP systems

· Possesses functional knowledge of basic math and its application to foundry activities and management.

· Working knowledge of machines and tools including uses, repair, and general maintenance.

· Prioritization and time management skills

· Ability to positively influence team members both personally and at work to achieve a high level of performance

· A passion for metallurgy and manufacturing processes

· Tech-savvy skills and the ability to decode complex blueprints

Company Description

Advanced Centrifugal is a manufacturer of centrifugal cast heat and corrosion-resistant alloy tubes for use in many industries, including Heat Treat, Aerospace, Automotive, Steel Mills, and Cement and Lime. Our comprehensive range of products and materials ensures that furnace equipment and other components hold up for many years of use. Advanced Centrifugal is recognized internationally for our high-quality materials and innovative solutions in the heat and corrosion-resistant materials sector. We pride ourselves on our technical expertise and customer-focused approach.