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Senior Pvd Process Engineer Jobs in Madison, WI (NOW HIRING)

AprilAire

Senior Product Engineer

Sun Prairie, WI · On-site

Process * Ensure adherence to processes such as FMEA, Warranty, FRACAS, PCO, NPI, and Quality Audit. * Collaborate with others in the Product Engineering team and other departments to accomplish ...

JLL

Senior Automation Engineer

Sun Prairie, WI · On-site

$101K - $132K/yr

The Senior Automation Engineer will ensure all work aligns with company policies and procedures ... Govern all automation documentation and change management processes for the site. * Collaborate ...

Alkar

Senior Project Engineer

Lodi, WI · On-site

$120K - $150K/yr

Job Type Full-time Description Position Summary The Senior Product Engineer serves as the ... processes, and design for manufacturability. * Working knowledge of controls and electrical ...

AprilAire

Senior Product Engineer

Sun Prairie, WI · Hybrid

Process * Ensure adherence to processes such as FMEA, Warranty, FRACAS, PCO, NPI, and Quality Audit. * Collaborate with others in the Product Engineering team and other departments to accomplish ...

ALKAR-RAPIDPAK, INC.

Senior Project Engineer

Lodi, WI

$120K - $150K/yr

Description Position Summary The Senior Product Engineer serves as the engineering leader and ... processes, and design for manufacturability. * Working knowledge of controls and electrical ...

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All JobsPvd Process Engineer JobsSenior Pvd Process Engineer JobsSenior Pvd Process Engineer Jobs in Madison, WI

Senior Pvd Process Engineer information

See Madison, WI salary details

$75.6K

$122K

$171.8K

How much do senior pvd process engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for senior pvd process engineer in Madison, WI is $122,040.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,800.00 and $135,500.00 per year, depending on experience, location, and employer.

What is the difference between Senior Pvd Process Engineer vs Pvd Process Engineer?

AspectSenior Pvd Process EngineerPvd Process Engineer
ExperienceTypically 5+ years in PVD processesEntry to mid-level experience in PVD processes
ResponsibilitiesLeading process development, troubleshooting, mentoringExecuting process setups, monitoring, and basic troubleshooting
CertificationsRelevant certifications often preferredBasic industry certifications may suffice
Work EnvironmentManufacturing facilities, R&D labsManufacturing facilities, R&D labs

The main difference between a Senior Pvd Process Engineer and a Pvd Process Engineer lies in experience, responsibilities, and leadership. Senior engineers typically lead process development and mentor junior staff, while Pvd Process Engineers focus on executing and monitoring processes. Both roles work in similar environments within manufacturing and R&D settings, but the senior role requires more expertise and oversight.

What is a senior PVD process engineer?

Senior PVD (Physical Vapor Deposition) Process Engineers are professionals who develop, optimize, and oversee thin film deposition processes typically used in semiconductor, electronics, or materials manufacturing. They are responsible for ensuring the quality and efficiency of PVD equipment and processes, troubleshooting issues, and implementing improvements. These engineers often collaborate with cross-functional teams to support product development and manufacturing needs, and they may also lead process integration and scale-up activities. Their expertise is crucial in maintaining high-yield and reliable production environments.

What are the key skills and qualifications needed to thrive as a senior PVD process engineer, and why are they important?

To thrive as a Senior PVD Process Engineer, you need a solid background in materials science, thin film deposition, and semiconductor manufacturing, usually backed by a relevant engineering degree and industry experience. Familiarity with PVD (Physical Vapor Deposition) systems, process control software, and statistical process control (SPC) tools is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you lead projects and collaborate with cross-functional teams. These skills are crucial for optimizing manufacturing processes, ensuring product quality, and driving innovation in a highly technical and fast-evolving industry.

How does a senior PVD process engineer typically collaborate with cross-functional teams during process development and troubleshooting?

As a Senior PVD Process Engineer, you’ll frequently work alongside R&D, equipment engineering, and manufacturing teams to develop and optimize thin film deposition processes. Collaboration often involves joint problem-solving during process qualification, equipment upgrades, and yield improvement initiatives. Clear communication skills are essential, as you’ll be responsible for conveying technical findings, aligning process requirements, and leading cross-functional meetings to ensure smooth integration of new technologies into production. This collaborative environment offers opportunities to mentor junior engineers and influence the direction of process innovation.
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Senior Pvd Process Engineer jobs near you
Infographic showing various Senior Pvd Process Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $122,040 per year, or $58.7 per hour.

Senior Product Engineer

AprilAire

Sun Prairie, WI • On-site

Full-time

Posted 15 days ago

Job description

Overview
We are currently in search of a Senior Product Engineer to join our Dehumidification team here at our Sun Prairie Innovation Center! In this dynamic role you will help with new and existing design solutions, identify opportunities for product and/or process change, and provide technical product support to Procurement and Operations to help maintain production schedules.
This is a hybrid position with three days a week required in Sun Prairie, WI.
Responsibilities
The Senior Engineer is tasked with responsibilities in the following key areas:
  • Preparing engineering specifications
  • Providing technical product support to Procurement and Operations to maintain production schedule
  • Developing cost effective, innovative product design solutions and improvements over existing designs
  • Identifying robust, cost-effective production methods

Leadership Accountabilities
  • Improve and integrate the design and development of products within the Product Engineering team.
  • Prepare, modify and approve production documentation
  • Identify product or productivity improvement opportunities
  • Collaborate with other functional groups as a technical resource for product line.
  • Be a technical voice in design reviews and design decisions.

Execution
  • Move designs forward to completion through innovation and collaboration
  • Execute project schedules, budgets, and performance deliverables.
  • Lead and contribute to continuous improvement activities such as warranty analysis, cost reduction, and alternate components evaluations
  • Use engineering problem solving tools and methods to systematically solve production or customer issues.

Process
  • Ensure adherence to processes such as FMEA, Warranty, FRACAS, PCO, NPI, and Quality Audit.
  • Collaborate with others in the Product Engineering team and other departments to accomplish goals and solve issues
  • Provide status and information to keep stakeholders informed and engaged of progress on key activities.
  • Provide prompt communication to stakeholders on important event occurrences.

Technical
  • Support purchasing of materials:
    • Evaluate alternate components against product specifications
    • Assist in qualifying vendors to meet product requirements
  • Provide application support to Product Management and Customer Service
  • Provide technical input for Continuous Improvement projects (Cost and Quality)
  • Collaborate with Lab Operation team and Product Approval team
    • Design experiments for product development and problem solving
    • Develop test plans to validate product design
  • Support manufacturing and operations
    • Ensure product design allows for a robust and quality assembly process
    • Provide product and process expertise as needed
  • Follow engineering and problem-solving principles in the execution of day-to-day work
  • Provide technical input in Product Engineering activities and Engineering design reviews.
  • Government and Regulatory Management
    • Know key requirements of safety and regulatory standards pertaining to products
    • Participate in and lead activities to ensure products and processes stay in compliance

Qualifications
  • Bachelor's degree in Mechanical Engineering, Chemical Engineering or similar disciplines
  • Requires 5+ years of product engineering experience including new product design and/or sustaining activities
  • Requires experience designing products that include refrigeration systems such as in appliances, HVAC products, or automotive products.
  • Experience in the design of high volume products is desirable
  • Experience working within industry codes and standards.
  • Deep understanding of refrigeration sealed systems required, including, but not limited to:
    • Analyzing psychometrics, thermodynamics, and fluid mechanics
    • Guiding Sourcing team for key component selection for both refrigeration and air-moving system
    • Guiding model shop for product prototyping, constructing test plans and conducting developmental testing
    • Investigating field returned warranty unit and determining solutions when issues occur
  • Passion for improving Indoor Air Quality (IAQ) and achieving the goal of healthy air.
  • Experience leading or having a primary role on a team maintaining and improving current products.
  • Working knowledge of SolidWorks; ability to use for design and use analysis tools is a plus
  • Industry experience in consumer products, commercial products and/or electronic products that are mass produced.
  • Must have effective technical communication skills.
  • Must be able to produce professional and usable engineering output with minimal direction.
  • Working knowledge of regulations, standards, and codes such as those produced or endorsed by, but not limited to, IEC, IEEE, NEMA, NEC, UL, AHRI, and ASHRAE.
  • Understanding of Design for Six Sigma is a plus
  • Demonstrated understanding of environmental, reliability & qualification testing.

Work authorization in the US is required for all candidates.

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