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Materials And Process Engineer Jobs in Madison, WI

Columbia River Nitrogen

PSM Engineer

Oregon, WI · On-site

$120 - $180/hr

Minimum 10 years in chemical plant operations; minimum 5 years of managing Process Safety ... analyses for Material (Consequence 5-6) Risks; guide the Site to effective use of Baseline vs ...

New

BIOFerm

Technical Sales Engineer

Madison, WI · On-site

... materials into renewable natural gas (RNG), green energy, vehicle fuel, heat, and organic products ... Perform or coordinate process simulations, design optimization, and equipment selection to ensure ...

Actalent

Construction Materials Technician

Madison, WI

$18 - $20/hr

You will communicate findings to project managers, engineers, and clients, ensuring all testing ... We may use Artificial Intelligence (AI) to support parts of our hiring process,including sourcing ...

TriEnda Holdings, LLC

Process Supervisor

Portage, WI · On-site

$55 - $75/hr

We are committed to delivering highly engineered, high quality material handling products and ... The Process Supervisor is responsible for maintaining thermoforming processes, set-ups and robotics.

Amrize

Material Flow Manager

De Forest, WI

... or process that may or may not have direct reports. * Evaluates written data, such as purchase ... Coordinates engineering changes in raw materials. * Keeps managers informed on issues and concerns ...

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Showing results 41-60

All JobsMaterials And Process Engineer JobsMaterials And Process Engineer Jobs in Madison, WI

Materials And Process Engineer information

See Madison, WI salary details

$40.8K

$93.4K

$119.4K

How much do materials and process engineer jobs pay per year?

As of Sep 3, 2026, the average yearly pay for materials and process engineer in Madison, WI is $93,360.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,700.00 and $103,300.00 per year, depending on experience, location, and employer.

What does a materials and process engineer do?

A Materials and Process Engineer is responsible for selecting, developing, and testing materials used in manufacturing processes to ensure they meet required standards for strength, durability, and performance. They analyze how materials interact with each other and with the environment, and often troubleshoot issues related to materials failures or inefficiencies in production. These engineers work closely with design, manufacturing, and quality teams to optimize processes, reduce costs, and improve product reliability. They are commonly employed in industries such as aerospace, automotive, electronics, and manufacturing.

What are the key skills and qualifications needed to thrive as a materials and process engineer?

To thrive as a Materials and Process Engineer, you need a strong background in materials science, chemistry, and engineering principles, typically supported by a bachelor's degree in materials, chemical, or mechanical engineering. Familiarity with CAD software, materials testing equipment, and quality management systems such as ISO 9001 is often required. Strong analytical thinking, problem-solving abilities, and effective teamwork are essential soft skills that set top performers apart. These competencies are crucial for developing reliable materials, optimizing processes, and ensuring product quality and innovation in manufacturing environments.

What are some typical challenges materials and process engineers face when introducing new materials into production?

Materials and Process Engineers often encounter challenges such as ensuring new materials meet safety and performance standards, working within budget constraints, and collaborating with cross-functional teams to align on manufacturing capabilities. They must also address scalability, sourcing, and regulatory compliance while troubleshooting unforeseen issues during the transition from prototype to full-scale production. Effective communication and problem-solving skills are essential to navigate these complexities and ensure a smooth integration of new materials.

What is the difference between Materials And Process Engineer vs Manufacturing Engineer?

AspectMaterials And Process EngineerManufacturing Engineer
CredentialsBachelor's in Materials Science, Mechanical, or Chemical Engineering; certifications like ASM or Six SigmaBachelor's in Mechanical, Industrial, or Manufacturing Engineering; similar certifications
Work EnvironmentResearch labs, R&D departments, quality controlProduction floors, factory settings, process optimization
Industry UsageAutomotive, aerospace, electronics, materials developmentAutomotive, consumer goods, electronics manufacturing

Materials And Process Engineers focus on developing and improving materials and manufacturing processes, often working in R&D or quality control. Manufacturing Engineers optimize production processes and workflows on the factory floor. While both roles require engineering backgrounds and certifications, their primary focus areas and work environments differ significantly.

What are popular job titles related to Materials And Process Engineer jobs in Madison, WI?

For Materials And Process Engineer jobs in Madison, WI, the most frequently searched job titles are:

What job categories do people searching Materials And Process Engineer jobs in Madison, WI look for?

The top searched job categories for Materials And Process Engineer jobs in Madison, WI are:

What cities near Madison, WI are hiring for Materials And Process Engineer jobs?

Cities near Madison, WI with the most Materials And Process Engineer job openings:

Materials And Process Engineer jobs near you
Infographic showing various Materials And Process Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 17% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $93,346 per year, or $44.9 per hour.

Coatings Engineer

North American Specialty Laminations LLC

Middleton, WI • On-site

Full-time

Re-posted 28 days ago

Job description

Job Type
Full-time
Description
NASL is seeking a motivated and technically skilled Coatings Engineer to join our Engineering team. This mid-level role is central to advancing our finishing and painting operations - from optimizing existing processes and troubleshooting coating defects to evaluating new equipment technologies that improve throughput, quality, and sustainability. The ideal candidate brings hands-on coatings expertise, a continuous improvement mindset, and the ability to collaborate across production, quality, and maintenance teams.
Key Responsibilities
Process Engineering & Optimization
• Develop, evaluate, and optimize liquid, UV, and vacuum coating processes including application methods, cure parameters, and surface preparation techniques.
• Investigate and resolve coating defects (adhesion failures, orange peel, fisheyes, runs, color inconsistencies) using structured root cause analysis.
• Define and document coating process standards, work instructions, and control plans to ensure repeatable, high-quality output.
• Conduct and analyze coating trials for new substrates, materials, or customer specifications.
Equipment Improvement & Capital Projects
• Identify opportunities for spray booth, application equipment, and curing oven upgrades that improve efficiency, reduce waste, and enhance finish quality.
• Lead or support capital improvement projects from concept through commissioning, including specification development, vendor evaluation, installation oversight, and validation.
• Collaborate with maintenance to establish preventive maintenance programs for finishing equipment and ensure equipment reliability.
• Evaluate and implement emerging coating technologies including UV cure, vacuum coating, electrostatic, and robotic application systems for potential adoption and integration into operations.
Quality & Compliance
• Partner with the Quality team to define inspection criteria, acceptance standards, and testing protocols for coated products.
• Support VOC compliance, environmental reporting, and adherence to applicable regulatory standards (EPA, OSHA, etc.).
• Maintain SDS management and ensure safe handling, storage, and disposal of coatings materials.
Collaboration & Continuous Improvement
• Work cross-functionally with all business segments including Production, Quality, Maintenance, Supply Chain, Product, and Sales teams to implement process improvements and support new product launches.
• Apply lean manufacturing and Six Sigma principles to drive waste reduction and process efficiency in finishing operations.
• Provide technical training and guidance to production operators on coating application best practices.
Requirements
Education
• Bachelor's degree in engineering, management or related field or equivalent experience.
• Continuing education or coursework in surface finishing, coatings science, or lean manufacturing is highly valued.
Experience & Skills
• 3-7 years of professional experience in coatings engineering, surface finishing, or a closely related manufacturing role.
• Demonstrated hands-on experience with liquid paint systems (solvent-borne, waterborne), UV coatings, and/or vacuum coating processes.
• Working knowledge of spray application equipment, cure ovens, surface preparation methods , and film thickness measurement.
• Familiarity with coating adhesion testing, gloss, and color matching (spectrophotometry).
• Experience managing or contributing to capital equipment projects in a manufacturing environment.
• Ability to read and interpret engineering drawings, process flow diagrams, and equipment specifications.
• Excellent written and verbal communication skills; ability to document technical findings clearly and present to cross-functional teams.
• Strong analytical and problem-solving skills with experience using data-driven approaches to resolve process issues are a plus.
Work Environment
This position requires frequent presence on the manufacturing floor in a finishing/painting environment. Candidates must be comfortable working around coating materials, solvents, and associated personal protective equipment (PPE). Some lifting may be required. Occasional travel may be needed.

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