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Materials And Process Engineer Jobs in Madison, WI

Dwyer Instruments, Inc.

** Materials Manager

Middleton, WI · On-site

$100K - $118K/yr

Inventory & Warehouse Management • Maintain inventory control processes to ensure accuracy and ... Engineering, or related field. • Equivalent experience considered. Experience • 5+ years in ...

Milliken

Ironwood Process Controls Engineer

Portage, WI · On-site

$88K - $114K/yr

Milliken & Company is a global manufacturing leader whose focus on materials science delivers ... POSITION TITLE Ironwood Process Controls Engineer POSITION OVERVIEW The Plant Controls Engineer ...

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All JobsMaterials And Process Engineer JobsMaterials And Process Engineer Jobs in Madison, WI

Materials And Process Engineer information

See Madison, WI salary details

$40.8K

$93.3K

$119.4K

How much do materials and process engineer jobs pay per year?

As of Aug 8, 2026, the average yearly pay for materials and process engineer in Madison, WI is $93,346.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,600.00 and $103,300.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a materials and process engineer?

To thrive as a Materials and Process Engineer, you need a strong background in materials science, chemistry, and engineering principles, typically supported by a bachelor's degree in materials, chemical, or mechanical engineering. Familiarity with CAD software, materials testing equipment, and quality management systems such as ISO 9001 is often required. Strong analytical thinking, problem-solving abilities, and effective teamwork are essential soft skills that set top performers apart. These competencies are crucial for developing reliable materials, optimizing processes, and ensuring product quality and innovation in manufacturing environments.

What are some typical challenges materials and process engineers face when introducing new materials into production?

Materials and Process Engineers often encounter challenges such as ensuring new materials meet safety and performance standards, working within budget constraints, and collaborating with cross-functional teams to align on manufacturing capabilities. They must also address scalability, sourcing, and regulatory compliance while troubleshooting unforeseen issues during the transition from prototype to full-scale production. Effective communication and problem-solving skills are essential to navigate these complexities and ensure a smooth integration of new materials.

What does a materials and process engineer do?

A Materials and Process Engineer is responsible for selecting, developing, and testing materials used in manufacturing processes to ensure they meet required standards for strength, durability, and performance. They analyze how materials interact with each other and with the environment, and often troubleshoot issues related to materials failures or inefficiencies in production. These engineers work closely with design, manufacturing, and quality teams to optimize processes, reduce costs, and improve product reliability. They are commonly employed in industries such as aerospace, automotive, electronics, and manufacturing.

Are materials and process engineers in high demand?

Materials and process engineers are in high demand across industries such as aerospace, automotive, and manufacturing due to their expertise in developing and improving materials and production methods. The role often requires knowledge of CAD software, quality control, and certifications like Six Sigma, and employment prospects are strong with steady growth expected in the coming years.

What is the difference between Materials And Process Engineer vs Manufacturing Engineer?

AspectMaterials And Process EngineerManufacturing Engineer
CredentialsBachelor's in Materials Science, Mechanical, or Chemical Engineering; certifications like ASM or Six SigmaBachelor's in Mechanical, Industrial, or Manufacturing Engineering; similar certifications
Work EnvironmentResearch labs, R&D departments, quality controlProduction floors, factory settings, process optimization
Industry UsageAutomotive, aerospace, electronics, materials developmentAutomotive, consumer goods, electronics manufacturing

Materials And Process Engineers focus on developing and improving materials and manufacturing processes, often working in R&D or quality control. Manufacturing Engineers optimize production processes and workflows on the factory floor. While both roles require engineering backgrounds and certifications, their primary focus areas and work environments differ significantly.

What are popular job titles related to Materials And Process Engineer jobs in Madison, WI? For Materials And Process Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Materials And Process Engineer jobs in Madison, WI look for? The top searched job categories for Materials And Process Engineer jobs in Madison, WI are:
Materials And Process Engineer jobs near you
Infographic showing various Materials And Process Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, and 5% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $93,346 per year, or $44.9 per hour.

Senior Metallurgical Engineer

Lakeside Recruiting Solutions

Evansville, WI

$100K - $140K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Posted 9 days ago

Job description

Senior Metallurgical Engineer

The Senior Metallurgical Engineer will provide technical leadership for the gray and ductile iron green sand foundry. This position combines metallurgical expertise with significant manufacturing process engineering responsibilities to improve foundry performance, optimize manufacturing processes, enhance product quality, and support continuous improvement initiatives.

Responsibilities

  • Provide technical leadership for gray and ductile iron melt chemistry, metallurgical properties, and manufacturing processes throughout the foundry.
  • Lead manufacturing process improvement initiatives to optimize casting quality, improve productivity, reduce scrap, minimize manufacturing variation, and improve operational efficiency.
  • Monitor and improve green sand systems and overall foundry process performance.
  • Analyze casting defects, determine root causes, and implement sustainable corrective actions.
  • Identify, lead, and implement continuous improvement projects focused on quality, productivity, cost reduction, efficiency, and process optimization.
  • Monitor production data, manufacturing trends, and quality metrics to identify opportunities for improvement.
  • Maintain chemical and mechanical certification programs.
  • Support pattern layouts, tooling improvements, and process development for new and existing products.
  • Update manufacturing routings, bills of material, and process documentation to reflect process improvements.
  • Evaluate and implement new technologies related to foundry process control, metallurgy, and manufacturing improvements.
  • Partner closely with Operations, Engineering, Maintenance, Production, and Quality teams to resolve technical manufacturing issues and improve plant performance.
  • Supervise, coach, train, and develop Foundry Laboratory Technicians, including scheduling, performance management, and daily technical support.
  • Provide metallurgical and technical training for supervisors, technicians, and production personnel.
  • Support customer quality investigations and corrective action activities.
  • Drive initiatives to improve Cost of Quality, reduce PPM, and increase customer satisfaction.
  • Ensure compliance with ISO 9001 quality standards and internal quality management systems.

Qualifications

  • Bachelor's degree in Metallurgy, Materials Engineering, Mechanical Engineering, Manufacturing Engineering, or a related technical field, or equivalent foundry experience.
  • 3+ years of experience in a gray and/or ductile iron green sand foundry.
  • Strong knowledge of metallurgy, melt practices, iron chemistry, foundry operations, and manufacturing process improvement.