Senior Ceramic Process Engineer

Knowles Precision Devices

Cazenovia, NY

$85,000 to $140,000 Yearly
Vision , Medical , Dental , Paid Time Off , Life Insurance , Retirement
Full-Time

Job Description

Description

This position is responsible for supporting front-end ceramic processing and manufacturing. This includes not only keeping manufacturing processes fully functional and efficient, but also managing and implementing paths to higher part quality, increasing throughput, and providing higher yields. This position would focus on all aspects of plate manufacturing (batching, calcination, tape casting, binder bake out, green plate fabrication, firing and finishing. This role includes mentorship of other engineers in the Front-End group.

Key Responsibilities

Perform and lead tasks, projects and all processes for plate ceramic plate fabrication in support of manufacturing (batching, casting, green plate fab, bake out, firing and finishing.
Focus will be on driving yields improvements and process efficiency
Instill proper data collection and statistical process control
Through expertise and the above, guide improvements to production processes
Mentor and guide other process engineers in this group
High level of collaboration with Ceramics and Process Transfer Teams, and with Front End Operations Supervisor, directed towards process improvements
Significant collaborative engagement with engineers in back end processing (such as metallization) to help ensure that process improvements are fully vetted through final product.
Provide and execute qualification plans for process improvements
Provide and execute qualification plans for new equipment
Update operators (and technicians) on procedure changes, production and quality issues
Direct, train, and transfer skills/knowledge to operator, engineers and engineering technicians
Investigate new suppliers, technologies for improving production, quality, end cost and throughput.
Evaluate impact of Preventative Maintenance on yield/quality and co-ordinate execution of P.M. schedules; evaluate all maintenance and its possible indicators of problems.
Assist Purchasing, Maintenance, and Operations to determine proper purchase/supply of spare parts, maintenance equipment, and manufacturing equipment.
Update procedures based on changes in manufacturing or engineering improvements as well as environmental issues (ISO9001, ISO14001).
Execute FMEA, SPC, MSA processes
Conduct problem troubleshooting (fishbone analysis etc).

Skills, Knowledge and Expertise

BS or MS degree in engineering with an emphasis in materials science, ceramic, or process engineering
5 years successful ceramic process engineering experience with a high performing passive components company (including direct experience with ceramic processes noted above).
Serve as a key subject matter expert in ceramic processing for the KCC site
Strong data management skills (data management, interpretation and SPC evaluations to guide improvements
Self-directed, highly professional and collaborative
Direct engagement with process transfer group
Strong verbal and written communication skills
Strong attention to detail and propensity for accuracy of work product
Accountability to the timelines of task completion
Able to manage multiple tasks and priorities within a fast-paced workplace
Strong problem solving skills
Experience in total quality, six sigma or other similar environments preferred.

Benefits

What's in it for you on Day 1:

Medical, dental and vision insurance plans
Prescription Drug Plans
Basic Life Insurance
401k plan with company match
Tuition Reimbursement Program
Security Clearance Incentive Program
Employee Referral Program
PTO and NYS Sick and Safe Leave
Paid Holidays

Exciting Onsite Perks:

Free Starbucks coffee available at our café
Free access to our Fitness Center
Free Popcorn and Slushies every Friday
Fresh food is available for purchase in the cafeteria store
Employee Appreciation Events

Knowles is committed to providing a competitive and fair total compensation package for all employees.

One element in our total compensation package is base pay. The starting base pay for this role is targeted to be between $85,000 to $140,000 per year.

Individual compensation decisions are based on a number of factors, including but not limited to previous experience and skills acquired prior to joining Knowles, cost of living in the assigned work location, assigned schedule, and salaries of similarly situated peers at the company. It is to be expected that candidates will come to us with different sets of skills and experiences and therefore will be paid at different points in the stated range. We recognize that the person(s) we select for hire may be less experienced or more experienced than the role as posted; if this is the case, any updates to available salary ranges will be communicated with candidates during the recruitment process.

Equal Opportunity Statement: Knowles Precision Devices prohibits pay discrimination and discrimination of any kind based on race, color, gender, national origin, age, disability, veteran status, marital status, pregnancy, gender expression or identity, sexual orientation, or other legally protected status.