Cold Heading Operator

Overview: We are seeking a proficient Cold Heading Machine Operator to join our manufacturing team. As a Cold Heading Machine Operator, you will be responsible for setting up, operating, and maintaining cold heading machines to produce high-quality fasteners and precision components. This role requires technical expertise in cold heading processes, machine setup, tooling selection, and quality control measures.

Responsibilities:

1. Machine Setup and Operation: Set up and adjust cold heading machines based on job specifications, including selecting dies, punches, and other tooling components. Operate cold heading machines to form metal wire into desired shapes and sizes, such as bolts, screws, rivets, and pins.

2. Material Handling: Load raw material coils or bars into the feeding mechanism of cold heading machines. Monitor material feed rates, tension, and alignment to ensure smooth and consistent production flow. Perform material changeovers and coil splices as needed.

3. Tooling Selection and Maintenance: Select appropriate tooling, including dies, punches, and cutoff blades, based on part design, material type, and production requirements. Inspect tooling components for wear, damage, or misalignment and perform routine maintenance tasks such as sharpening, polishing, and replacing worn parts.

4. Quality Assurance: Inspect cold-headed parts using precision measuring instruments such as calipers, micrometers, and optical comparators to verify dimensional accuracy and surface finish. Monitor process variables, including header speed, stroke length, and die temperature, to maintain quality standards and troubleshoot process deviations.

5. Troubleshooting and Maintenance: Troubleshoot machine malfunctions, tooling issues, and process anomalies to minimize downtime and maximize productivity. Perform routine maintenance tasks, including cleaning, lubricating, and adjusting machine components, to ensure optimal performance and prevent premature wear.

6. Safety and Compliance: Adhere to all safety protocols and regulatory requirements governing cold heading operations and shop activities. Maintain a clean and organized work environment to prevent accidents and ensure compliance with workplace safety regulations.

7. Documentation and Reporting: Maintain accurate records of production data, machine settings, tooling changes, and quality inspection results. Complete production logs, work orders, and quality control documentation to track job progress and ensure traceability.

Requirements:

• High school diploma or equivalent. Technical certification or vocational training in cold heading operations preferred.
• Minimum of 2 years of experience as a cold heading machine operator in a manufacturing environment.
• Proficiency in setting up and operating various types of cold heading machines, including single-die, multi-die, and progressive header machines.
• Strong understanding of cold heading principles, including wire feeding, upsetting, extruding, and trimming processes.
• Ability to read and interpret engineering drawings, blueprints, and geometric dimensioning and tolerancing (GD&T) symbols.
• Experience with precision measuring instruments and quality inspection techniques.
• Knowledge of machine tool maintenance procedures and troubleshooting techniques.
• Excellent attention to detail, manual dexterity, and hand-eye coordination.
• Strong problem-solving skills and the ability to work independently or as part of a team.
• Willingness to work rotating shifts, overtime, and weekends as needed.

Join our team of skilled professionals and contribute to the production of high-quality fasteners and precision components. Apply now to become a valuable member of our manufacturing team!