Senior Mechanical Engineer

Sargent & Greenleaf Inc

Nicholasville, KY • On-site

$92.40K - $122K/yr

Other

Posted 24 days ago


Job description

Description

Job Title: Senior Mechanical Engineer

Department: Engineer New Product

Location: Nicholasville, KY

Reports to: Director of Engineering

Travel: 10%

FLSA: Exempt/Salary

Supervises: None





Job Summary: 

  Our company is searching for an experienced Senior Mechanical Engineer to join our team. This role is pivotal in designing, developing, and supporting high-security electronic and mechanical lock systems, including new product lines, enhancements to existing solutions, and integrations with third party devices. The position offers a dynamic, fast-paced environment where you will manage multiple projects, demonstrating high levels of responsibility and ownership. 


Duties and Responsibilities:

Design and develop electro-mechanical high-security locks using SolidWorks CAD/CAM, incorporating tolerances, materials, stress analysis, and compliance.

Lead product development from concept to commercialization, including prototyping, testing, and integrating electronic/mechanical solutions for customer needs.

Support production operations through collaboration with manufacturing, quality, and supply chain for process optimizations and troubleshooting.

Provide field service support, including installations, repairs, diagnostics, and customer issue resolution for mechanical/electro-mechanical systems.

Manage compliance and testing, ensuring regulatory adherence, and competitive market analysis in key sectors.

Collaborate with electrical engineers and cross-functional teams to integrate systems, lead projects, and resolve interdisciplinary design issues.

Create and manage engineering documentation, including drawings, specs, manuals, test data, and certification records.

Analyze failures, develop prototypes, oversee manufacturing, and implement continuous improvements using tools such as Lean, Six Sigma, or FMEA.

Lead small team efforts, manage timelines/budgets, mentor juniors, and coordinate with suppliers in a fast-paced environment.

Monitor industry trends and emerging security threats to innovate materials and technologies for locks in vaults, ATMs, and DoD applications.


Knowledge/Skills/Abilities:

Proficiency in SolidWorks 2020+ for 3D modeling, simulation, and design of complex electro-mechanical systems, including schematics and drawings. Expertise in electro-mechanical principles, integrating drives, sensors, actuators, PLCs, hydraulics, and embedded technologies. Knowledge of product lifecycle, quality systems (Lean, Six Sigma, FMEA, DFX), and root-cause analysis for failures. Strong problem-solving, analytical, and troubleshooting skills using math, statistics, and mechanical diagnostics. Excellent verbal/written communication and interpersonal skills for customer/regulatory interactions and team collaboration. Leadership in project management, planning, prioritizing, decision-making, and mentoring in small teams. Creativity and innovation for solving complex security problems and improving efficiency/reliability. Understanding of safety/regulatory compliance, industry standards/test equipment

Education/Experience:

Bachelor's degree in Mechanical Engineering is required

Minimum 7 years of relevant experience in a world class manufacturing environment.


Requirements

Physical Requirements

Prolonged periods sitting at a desk and working on a computer.

Must be able to lift up to 15 pounds at times.

Must be able to navigate various departments of the organization's physical premises.



Frequently asked questions

Q: What skills or qualities help someone succeed as a Senior Mechanical Engineer?

A: To succeed as a Senior Mechanical Engineer, key technical skills include proficiency in computer-aided design (CAD) software, finite element analysis (FEA), and programming languages such as Python or C++. Additionally, a strong understanding of mechanical systems, materials science, and thermodynamics is essential.\n\nSoft skills that contribute to success in this role include effective communication, leadership, and problem-solving abilities, as well as the capacity to collaborate with cross-functional teams and manage multiple projects simultaneously. Strong analytical and critical thinking skills are also crucial for making informed design decisions and resolving complex engineering challenges.\n\nThese technical and soft skills enable Senior Mechanical Engineers to effectively lead projects, drive innovation, and make strategic decisions that drive business growth and success, ultimately supporting their career advancement and professional development.

Q: What is the career path for a Senior Mechanical Engineer?

A: A Senior Mechanical Engineer typically follows a career progression from entry-level roles such as Mechanical Engineer or Design Engineer, to mid-level positions like Senior Design Engineer or Project Engineer, and eventually to senior roles like Senior Mechanical Engineer or Engineering Manager. Key opportunities for skill development and professional growth in this role include advancing knowledge in computer-aided design (CAD), finite element analysis (FEA), and project management, as well as developing leadership and communication skills. Long-term career prospects for a Senior Mechanical Engineer may include transitioning into engineering management, product development leadership, or even entrepreneurship, or pursuing advanced degrees in engineering or business to further enhance their career opportunities.



Sargent & Greenleaf Inc job posting for a Senior Mechanical Engineer in Nicholasville, KY with a salary of $92,400 to $122,000 Annually with a map of Nicholasville location.