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Senior Mechanical Design Engineer Jobs (NOW HIRING)

ROUSH

$66K - $91K/yr

The Senior Mechanical Design Engineer is a broad role that requires working on a variety of engineering programs. The role works on projects for large and small customers to meet the customers ...

ROUSH

Senior Mechanical Design Engineer

Allen Park, MI · On-site

$82K - $113K/yr

The Senior Mechanical Design Engineer is a broad role that requires working on a variety of engineering programs. The role works on projects for large and small customers to meet the customers ...

ROUSH

Senior Mechanical Design Engineer

Allen Park, MI · On-site

$82K - $113K/yr

The Senior Mechanical Design Engineer is a broad role that requires working on a variety of engineering programs. The role works on projects for large and small customers to meet the customers ...

ROUSH

Senior Mechanical Design Engineer

Allen Park, MI · On-site

$82K - $113K/yr

The Senior Mechanical Design Engineer is a broad role that requires working on a variety of engineering programs. The role works on projects for large and small customers to meet the customers ...

Roush

Senior Mechanical Design Engineer

Allen Park, MI · Hybrid

$82K - $113K/yr

The Senior Mechanical Design Engineer is a broad role that requires working on a variety of engineering programs. The role works on projects for large and small customers to meet the customers ...

Epstein

Senior Mechanical Design Engineer

New York, NY · On-site

$80K - $100K/yr

Senior Mechanical Design Engineer Location: Lower East Side, NY | Hybrid Work Schedule Epstein is seeking a Senior Mechanical Design Engineer to join our growing team. This is a great opportunity for ...

Epstein

Senior Mechanical Design Engineer

Manhattan, NY · On-site

$80K - $100K/yr

Senior Mechanical Design Engineer Location: Lower East Side, NY | Hybrid Work Schedule Epstein is seeking a Senior Mechanical Design Engineer to join our growing team. This is a great opportunity for ...

Ethos

Senior Mechanical Design Engineer

Waterloo, IA · On-site

$83K - $115K/yr

Senior Mechanical Design Engineer The Senior Mechanical Design Engineer will collaborate with a team of up to 10 Design Engineers responsible for designing mechanical products and systems, resulting ...

Ethos

Senior Mechanical Design Engineer

Waterloo, IA · On-site

$88K - $122K/yr

Senior Mechanical Design Engineer The Senior Mechanical Design Engineer will collaborate with a team of up to 10 Design Engineers responsible for designing mechanical products and systems, resulting ...

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Senior Mechanical Design Engineer information

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$72K

$108.6K

$151K

How much do senior mechanical design engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for senior mechanical design engineer in the United States is $108,560.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,000.00 and $124,000.00 per year, depending on experience, location, and employer.

What does a senior mechanical design engineer do?

A Senior Mechanical Design Engineer is responsible for leading the design and development of mechanical systems, components, and products. They use advanced engineering principles and software to create detailed designs, oversee prototype development, and ensure that projects meet technical standards and client requirements. They often mentor junior engineers, collaborate with cross-functional teams, and participate in problem-solving during the manufacturing process. Their expertise is crucial for ensuring the reliability, safety, and efficiency of mechanical products.

What are the key skills and qualifications needed to thrive as a senior mechanical design engineer?

To thrive as a Senior Mechanical Design Engineer, you need advanced knowledge of mechanical engineering principles, proficiency in design analysis, and a relevant engineering degree, often backed by professional certification (e.g., PE license). Expertise with CAD software such as SolidWorks or AutoCAD, simulation tools like ANSYS, and familiarity with product lifecycle management systems are typically required. Strong problem-solving, leadership, and collaboration skills help you manage complex projects and mentor junior engineers. These capabilities ensure the creation of innovative, reliable products while meeting project deadlines and maintaining engineering standards.

What are some common challenges faced by senior mechanical design engineers in cross-functional project teams?

Senior Mechanical Design Engineers often work closely with professionals from electrical, manufacturing, and software disciplines. A common challenge is ensuring seamless integration of mechanical components with other systems while balancing design intent, cost, and manufacturability. Effective communication and adaptability are crucial, as conflicting priorities or technical constraints may arise during the development cycle. Proactively addressing these issues through regular collaboration and clear documentation helps maintain project timelines and product quality.

What is the difference between Senior Mechanical Design Engineer vs Mechanical Design Engineer?

AspectSenior Mechanical Design EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical Engineering, professional certifications often preferredBachelor's degree in Mechanical Engineering or related field
Work EnvironmentDesign teams, R&D departments, manufacturing firmsDesign teams, product development, manufacturing settings
Employer & Industry UsageEngineering firms, manufacturing companies, aerospace, automotiveSimilar industries, often entry to mid-level roles

The main difference between a Senior Mechanical Design Engineer and a Mechanical Design Engineer lies in experience, responsibility, and expertise. Senior engineers typically lead projects, mentor junior staff, and handle complex design challenges, while Mechanical Design Engineers focus on executing design tasks under supervision. Both roles require a strong foundation in mechanical engineering principles and relevant certifications, but senior roles demand more experience and leadership skills.

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Senior Mechanical Design Engineer jobs near you
Infographic showing various Senior Mechanical Design Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 88% Full Time, 8% Part Time, and 3% Contract. Highlights an 81% Physical, 4% Hybrid, and 15% Remote job distribution, with an average salary of $108,560 per year, or $52.2 per hour.

Senior Mechanical Design Engineer

On-site

ROUSH
See more jobs at ROUSHexternal

$66K - $91K/yr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 17 days ago

Key responsibilities

  • Translate customer needs into design requirements and develop feasible design concepts.

  • Design and evolve mechanical systems from concept to prototype level, including managing CAD resources.

  • Conduct hardware development tasks such as testing and utilize engineering analysis tools to validate designs.

Roush rating

7.6

Company rating: 7.6 out of 10

Based on 49 frontline employees who took The Breakroom Quiz

Job description

We work alongside the best and brightest to do incredibly cool things you wouldn’t believe. At Roush, you’re part of building the future. Are you someone that has a passion for providing innovated solutions to complex challenges? Do you want to work someplace where creativity and new ideas are encouraged? If so, then keep reading.

We fuse technology and engineering to provide product development solutions to customers in a diverse range of industries. Widely recognized for providing engineering, testing, prototype, and manufacturing services to the transportation industry, Roush also provides significant support to the aerospace, defense and theme park industries. With over 2,400 employees in facilities throughout the United States, Europe, Asia, and South America, our unique combination of creativity and tenacity activates big ideas on a global stage.

Roush has an immediate need within our Advanced Engineering department for a Senior Mechanical Design Engineer to join our team. The Senior Mechanical Design Engineer is a broad role that requires working on a variety of engineering programs. The role works on projects for large and small customers to meet the customers' timelines. The Senior Mechanical Design Engineer works in a team environment to understand each customer’s unique needs and mentors and oversees team member’s technical deliverables to ensure Roush and customer standards are met.

As a Senior Mechanical Design Engineer, you will:
  • Translate customer needs to design requirements and to feasible design concepts and apply relevant engineering analysis to design components and subsystems
  • Design and evolve mechanical systems from concept to prototype level
  • Manage CAD resources to develop 3D models and 2D prints
  • Conduct hardware development tasks including testing
  • Utilize Computer Aided Engineering resources to validate designs analytically
  • Document & report status internally and externally to customers
  • Provide leadership, guidance, coaching, and technical support to team members
  • Work hands-on in a mechanical environment
To be considered as a Senior Mechanical Design Engineer, you will need:
  • Bachelor’s degree in Mechanical Engineering or equivalent
  • Minimum 4years of experience in automotive, aerospace, or related industry experience
  • Advanced knowledge of mechanical systems, specifically modern powertrain operation (both ICE and EV systems), and a strong interest in all things mechanical
  • Hands-on troubleshooting and problem-solving skills. Ability to provide solutions to complex problems outside your comfort zone in a timely and cost-effective manner
  • Experienced and skilled in the development, use and maintenance of DFMEAs (Design Failure Mode and Effect Analysis), DVP&Rs (Design Verification Plan & Reports/Failure Mode), DFM (Design for Manufacturing), and FEA (Finite Element Analysis)
  • Ability to work on multiple programs at once
  • Excellent computer skills including Microsoft Office Suite
  • Superb verbal and written communication skills with the ability to convey complex technical data to various audiences
  • Able to perform effectively in a team environment
A successful Senior Mechanical Design Engineer may also have:
  • Master’s Degree in Mechanical Engineering or equivalent
  • Simulation experience (FEA, physics-based modeling or similar)
  • Hands-on ICE, hybrid and/or electric vehicle development experience
Our full-time benefits include:
  • medical
  • dental
  • vision
  • life insurance
  • earned sick time
  • STD
  • LTD
  • 401K
  • tuition reimbursement
  • paid vacation
  • paid holidays
  • and more

Roush is an EO employer – Veterans/Disabled and other protected categories

If you need a reasonable accommodation for our employment application process due to disability, please contact Roush Talent Acquisition at (734) 779-7087.

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