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Sr Failure Analysis Engineer Jobs (NOW HIRING)

Skydio, Inc

Failure Analysis Engineer

Hayward, CA · On-site

$147K - $170K/yr

Position Summary We are seeking a highly motivated and detail-oriented Failure Analysis Engineer to investigate, diagnose, and resolve failures in drone systems and subsystems. The ideal candidate ...

hyve solutions

Failure Analysis Engineer

Fremont, CA · On-site

$142K - $169K/yr

Position Summary We are seeking a highly analytical Failure Analysis Engineer to support the investigation of hardware failures in rack systems, server platforms, and data center infrastructure ...

Hyve Solutions

Failure Analysis Engineer

Fremont, CA

$142K - $169K/yr

Position Summary We are seeking a highly analytical Failure Analysis Engineer to support the investigation of hardware failures in rack systems, server platforms, and data center infrastructure ...

Foxconn WI

Failure Analysis Engineer

Mount Pleasant, WI · On-site

$65K - $80K/yr

The Failure Analysis Engineer will monitor test failure trends in NPI, provide corrective actions to improve production test yields, and assist this Supporting Quality Department as needed.

Samtec

Failure Analysis Engineer

Colorado Springs, CO · On-site

$80K - $110K/yr

Descripcion Puesto en Samtec, Inc Samtec is seeking a Failure Analysis Engineer to join the Engineering Support Group (ESG) team based in Colorado Springs, CO. If your favorite part of engineering is ...

Samtec

Failure Analysis Engineer

Colorado Springs, CO · On-site

$80K - $110K/yr

Samtec, Inc Samtec is seeking a Failure Analysis Engineer to join the Engineering Support Group (ESG) team based in Colorado Springs, CO. If your favorite part of engineering is rolling up your ...

Foxconn WI

Failure Analysis Engineer

Mount Pleasant, WI · On-site

$65K - $80K/yr

The Failure Analysis Engineer will monitor test failure trends in NPI, provide corrective actions to improve production test yields, and assist this L10/L11 Test Engineering Department as needed.

samtec

Failure Analysis Engineer

Colorado Springs, CO · On-site

$80K - $110K/yr

Description Position at Samtec, Inc Samtec is seeking a Failure Analysis Engineer to join the Engineering Support Group (ESG) team based in Colorado Springs, CO. If your favorite part of engineering ...

Cree

Failure Analysis Engineer

Fayetteville, AR

Failure analysis laboratory process engineer in Fayetteville, AR. Individual will provide support for customer returns, new product introduction and continual improvement for Wolfspeed SiC-based ...

Zipline

Failure Analysis Engineer

San Francisco, CA · On-site

As a Failure Analysis Engineer, you will investigate failures from fielded systems, development testing, life testing, and manufacturing. You will help reproduce failures, isolate electrical faults ...

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All JobsSr Failure Analysis Engineer Jobs

Sr Failure Analysis Engineer information

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$59.5K

$126.6K

$183.5K

How much do sr failure analysis engineer jobs pay per year?

As of Aug 14, 2026, the average yearly pay for sr failure analysis engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Failure Analysis Engineer, and why are they important?

To thrive as a Sr Failure Analysis Engineer, you need a strong background in materials science, electronics, and failure analysis methodologies, usually supported by a degree in engineering or a related field. Expertise with analytical tools such as SEM, TEM, FIB, and industry-standard failure analysis software is typically required, along with knowledge of quality standards like Six Sigma or IPC. Critical thinking, problem-solving, and clear communication are key soft skills for effectively diagnosing issues and presenting findings to cross-functional teams. These competencies are vital for accurately identifying root causes, preventing future failures, and driving continuous product improvement.

What is the difference between Sr Failure Analysis Engineer vs Failure Analysis Engineer?

AspectSr Failure Analysis EngineerFailure Analysis Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ FAI or relatedBachelor's or Master's in Engineering, similar certifications
Work EnvironmentManufacturing, electronics, aerospace, or automotive industriesSame industries, often in R&D or quality departments
Employer & Industry UsageUsed in large corporations, tech firms, manufacturing plantsCommon in similar settings, often as entry to mid-level roles

The main difference between a Sr Failure Analysis Engineer and a Failure Analysis Engineer lies in experience and responsibility. The senior role typically involves more complex analysis, mentorship, and project leadership, while the standard role focuses on executing failure investigations under supervision. Both roles require similar credentials and work in comparable environments, but the senior position indicates a higher level of expertise and accountability.

What are some common challenges faced by a Sr Failure Analysis Engineer when working with cross-functional teams?

A Sr Failure Analysis Engineer often collaborates with design, manufacturing, and quality teams to identify the root causes of product failures. One common challenge is effectively communicating complex technical findings to non-engineering stakeholders and ensuring recommendations are clearly understood and actionable. Additionally, balancing multiple urgent failure investigations while maintaining detailed documentation and meeting tight deadlines can be demanding. Building strong cross-functional relationships and proactively sharing insights helps facilitate smoother collaboration and more successful problem resolution.

What does a Sr Failure Analysis Engineer do?

A Sr Failure Analysis Engineer investigates and determines the root causes of product or component failures in manufacturing or field environments. They use various analytical tools and techniques, such as microscopy, electrical testing, and material analysis, to examine failed products and recommend corrective actions. Their work helps improve product reliability, prevent recurring issues, and support quality assurance efforts. They also prepare detailed reports and collaborate with design, manufacturing, and quality teams to implement solutions.
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Sr Failure Analysis Engineer jobs near you
Infographic showing various Sr Failure Analysis Engineer job openings in the United States as of August 2026, with employment types broken down into 67% Full Time, and 33% Contract. Highlights an 100% In-person job distribution, with an average salary of $126,557 per year, or $60.8 per hour.

Failure Analysis Engineer

Skydio, Inc

Hayward, CA • On-site

$147K - $170K/yr

Full-time

Medical, Retirement, PTO

Posted 12 days ago

Job description

Skydio is the leading US drone company and the world leader in autonomous flight, the key technology for the future of drones and aerial mobility. The Skydio team combines deep expertise in artificial intelligence, best-in-class hardware and software product development, operational excellence, and customer obsession to empower a broader, more diverse audience of drone users, from utility inspectors to first responders, soldiers in battlefield scenarios, and beyond.
About the role:
We are seeking a talented multi-disciplinary quality engineer to define, implement, and continuously improve quality processes. In this role, your contributions will directly drive product quality, speed to market, productivity, and profitability.
Position Summary
We are seeking a highly motivated and detail-oriented Failure Analysis Engineer to investigate, diagnose, and resolve failures in drone systems and subsystems. The ideal candidate will possess strong expertise in electrical, electronic, and electromechanical components, including PCBs, power electronics, batteries, cameras, sensors, communication modules, motors, ESCs, GPS, IMUs, and embedded systems.
The role involves performing systematic root cause analysis, collaborating with cross-functional teams, driving corrective and preventive actions (CAPA), and improving product reliability throughout the product lifecycle.
Key Responsibilities
Failure Investigation & Root Cause Analysis
  • Perform detailed failure analysis on returned products, manufacturing defects, field failures, and reliability test failures.
  • Investigate failures related to:
    • Printed Circuit Boards (PCB/PCBA)
    • Power distribution systems
    • Battery Management Systems (BMS)
    • Electronic Speed Controllers (ESC)
    • Brushless DC motors
    • Cameras and imaging systems
    • Vision modules
    • GPS modules
    • IMU (Accelerometer, Gyroscope, Magnetometer)
    • Barometers and other environmental sensors
    • RF communication modules
    • Flight controllers
    • Wiring harnesses and connectors
    • Electromechanical assemblies
  • Conduct systematic root cause analysis using methodologies such as:
    • 8D
    • 5 Why
    • Fishbone Diagram
    • Fault Tree Analysis (FTA)
    • Failure Mode and Effects Analysis (FMEA)
    • Pareto Analysis
Diagnostic & Test Activities
  • Develop and execute diagnostic procedures for failed products.
  • Perform electrical measurements using:
    • Oscilloscope
    • Digital Multimeter
    • Logic Analyzer
    • Spectrum Analyzer (preferred)
    • Power Analyzer
    • Thermal Camera
  • Interpret circuit schematics, PCB layouts, and wiring diagrams.
  • Conduct functional, environmental, and stress testing to reproduce failures.
Reliability & Corrective Actions
  • Identify failure trends using field and production data.
  • Recommend design improvements to enhance product reliability.
  • Drive corrective and preventive actions (CAPA) with Design, Manufacturing, Supplier Quality, and Production teams.
  • Verify effectiveness of implemented corrective actions.
Component & Assembly Analysis
  • Analyze component-level failures including:
    • ICs
    • MOSFETs
    • Voltage regulators
    • Capacitors
    • Inductors
    • Sensors
    • Connectors
    • Cameras
    • RF modules
  • Evaluate solder joint quality, PCB defects, ESD damage, overheating, corrosion, vibration damage, and mechanical failures.
Documentation & Reporting
  • Prepare comprehensive failure analysis reports with:
    • Root cause
    • Evidence
    • Corrective actions
    • Preventive actions
    • Risk assessment
  • Maintain failure databases and reliability metrics.
  • Present findings to engineering and management teams.
Cross-functional Collaboration
  • Work closely with:
    • Design Engineering
    • Hardware Engineering
    • Embedded Software Engineering
    • Manufacturing Engineering
    • Supplier Quality
    • Reliability Engineering
    • Production
    • Customer Support
Required Qualifications
  • Bachelor's or Master's degree in:
    • Electronics Engineering
    • Electrical Engineering
    • Mechatronics
    • Instrumentation Engineering
    • Embedded Systems
    • Aerospace Engineering (Electronics specialization preferred)
Experience
  • 3-8 years of experience in failure analysis, reliability engineering, hardware validation, or product quality.
  • Experience in UAV, drone, robotics, automotive electronics, aerospace, consumer electronics, or industrial electronics is highly preferred.
  • Obtaining FAA Part 107 certification within the first 60 days of employment is strongly encouraged for all Skydio employees and required for certain positions.

Compensation: At Skydio, our compensation packages for regular, full-time employees include competitive base salaries, equity in the form of stock options, and comprehensive benefits packages. Compensation will vary based on factors, including skill level, proficiencies, transferable knowledge, and experience. Relocation assistance may also be provided for eligible roles. The annual base salary range for this position is $147,000 - $170,000*. Fundamentally, we believe that equity is the key to long-term financial growth, and we ensure all regular, full-time employees have the opportunity to significantly benefit from the company's success. Regular, full-time employees are eligible to enroll in the Company's group health insurance plans. Regular, full-time employees are eligible to receive the following benefits: Paid vacation time, sick leave, holiday pay and 401K savings plan. This position and all associated benefits are subject to applicable federal, state, and local laws, as well as the Company's policies and eligibility criteria.
*Compensation for certain positions may vary based on the position's location.
At Skydio we believe that diversity drives innovation. We have created a multidisciplinary environment that embraces the power of diverse perspectives to create elegant solutions for complex problems. We are committed to growing our network of people, programs, and resources to nurture an inclusive culture.
Qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or other characteristics protected by federal, state or local anti-discrimination laws.
For positions located in the United States of America, Skydio, Inc. uses E-Verify to confirm employment eligibility. To learn more about E-Verify, including your rights and responsibilities, please visit https://www.e-verify.gov/

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