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Fatigue Analysis Jobs (NOW HIRING)

AAA USA Inc

Structural Analysis Engineer

Wichita, KS · On-site

Apply knowledge of structural analysis (e.g., materials technology, finite element modeling, static analysis, fatigue analysis, damage tolerance analysis, thermal analysis, vibration analysis ...

AAA USA, Inc.

Structural Analysis Engineer

Wichita, KS · On-site

Apply knowledge of structural analysis (e.g., materials technology, finite element modeling, static analysis, fatigue analysis, damage tolerance analysis, thermal analysis, vibration analysis ...

Fibertek

Senior ME Analyst

Herndon, VA · On-site

$150K - $210K/yr

Analysis & Simulation Perform structural, thermal, and fatigue analysis of aerospace components and systems Conduct stress, vibration, and environmental analyses (launch loads, thermal vacuum, shock ...

TalentRemedy

Senior Mechanical Analyst

Herndon, VA · On-site

$107K - $141K/yr

ESSENTIAL DUTIES & RESPONSIBILITIES Analysis & Simulation Perform structural, thermal, and fatigue analysis of aerospace components and systems Conduct stress, vibration, and environmental analyses ...

System One

Senior Structural Analyst

Bellevue, WA · Remote

Fatigue analysis * Thermal and buckling analysis * Creep-fatigue/inelastic analysis * Experience with pressure vessel and piping codes including: * ASME BPVC Section III and VIII * B31.1 / B31.3 * ...

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Fatigue Analysis information

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$90K

$148.1K

$180.5K

How much do fatigue analysis jobs pay per year?

As of Aug 4, 2026, the average yearly pay for fatigue analysis in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What is fatigue analysis?

Fatigue analysis is the process of evaluating how materials or structures respond to repeated or cyclic loading over time. It helps engineers predict the lifespan of components by determining the number of cycles a material can withstand before failure. This analysis is critical in industries such as aerospace, automotive, and civil engineering to ensure safety, reliability, and cost-effectiveness. By understanding fatigue behavior, designers can prevent unexpected breakdowns and optimize maintenance schedules.

What is the difference between Fatigue Analysis vs Structural Engineer?

AspectFatigue AnalysisStructural Engineer
Required CredentialsEngineering degree, certifications in fatigue or materials testingEngineering degree, PE license, structural design certifications
Work EnvironmentLaboratories, computer modeling, project sitesConstruction sites, design offices, project planning
Industry UsageMaterials, aerospace, automotive, energy sectorsConstruction, infrastructure, building design

Fatigue Analysis focuses on assessing material durability under cyclic loads, while Structural Engineers design and analyze structures to ensure safety and stability. Both roles require engineering credentials and often overlap in industries like aerospace and construction, but their core responsibilities differ significantly.

What are some common challenges faced by professionals working in fatigue analysis, and how can they address them?

Professionals in fatigue analysis often encounter challenges such as accurately predicting component lifespan under variable loading conditions and interpreting large datasets from testing or simulations. Staying updated with the latest analytical tools and material models is crucial, as is collaborating closely with design, manufacturing, and testing teams to validate theoretical predictions with real-world results. Effective communication and continual learning help address these challenges and ensure reliable, safe product performance.

What are the key skills and qualifications needed to thrive as a fatigue analyst?

To thrive as a Fatigue Analyst, you need a strong background in mechanical engineering, materials science, and structural analysis, typically supported by a relevant engineering degree. Proficiency with finite element analysis (FEA) software, fatigue life prediction tools, and familiarity with industry standards such as ASTM or ISO is essential. Attention to detail, problem-solving, and effective communication are crucial soft skills for interpreting data and collaborating with multidisciplinary teams. These skills ensure accurate fatigue assessments, enhance product reliability, and support critical decision-making in engineering projects.
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Fatigue Analysis jobs near you
Infographic showing various Fatigue Analysis job openings in the United States as of July 2026, with employment types broken down into 79% Full Time, 12% Part Time, and 9% Contract. Highlights an 76% Physical, 4% Hybrid, and 20% Remote job distribution, with an average salary of $148,129 per year, or $71.2 per hour.

Lead, Aircraft Fatigue and Damage Tolerance Engineer

L3HHCM20

Waco, TX

Other

Posted 19 days ago

Job description

Job Title: Lead, Aircraft Fatigue and Damage Tolerance Engineer
Job Code: 40917
Job Location: Waco, TX (Onsite)
Job Schedule: 9/80


Job Description:

L3Harris MMG Division is seeking an experienced Aircraft Fatigue and Damage Tolerance Engineer for our onsite aircraft modification facility located in Waco, TX. We offer competitive benefits and a generous relocation package for those who qualify.


The Aircraft Fatigue and Damage Tolerance Engineer will be responsible for performing structural fatigue and damage tolerance analysis of aircraft modifications, including design support, and preparation of technical documentation necessary to ensure airworthiness.  This includes identification of critical load paths in primary aircraft structure resulting from applied and induced operational loads, as well as the determining the local stress concentrations, internal fastener load distributions, operational usage environments and design allowables. Additional responsibilities include development of tailored mission profiles and usage spectra for modified aircraft for use in calculation of service life.


Essential Functions:

  • Fatigue analysis of aircraft structures.
  • Crack growth analysis of aircraft structures.
  • Development of specific mission profiles and usage spectrum for modified aircraft.
  • Determination of inspection intervals for delivered aircraft.
  • Design support and drawing review.
  • Ability to generate free body diagrams, determine reaction forces, calculate internal load distributions, local stress concentrations, and operational usage environments.
  • Willingness and ability to travel as necessary.
  • Ability to obtain and maintain a Secret security clearance.
  • Willingness and ability to work any shift, weekends, and overtime as required.
  • Willingness to mentor less experienced engineers.
  • Effective and demonstrated leadership qualities.


Qualifications:

  • Bachelor's Degree in Mechanical Engineering, Aerospace Engineering, Civil Engineering and minimum 9 years of prior relevant experience. Graduate Degree (MSME, MSAE) and a minimum of 7 years of prior aircraft structural dynamics related experience. In lieu of a degree, minimum of 13 years of prior related experience.
  • Must be a US citizen.


Preferred Additional Skills:

  • Active security clearance.
  • Experience with predicting crack initiation lives and running industry-standard crack growth programs; e.g., AFGROW, NASGRO.
  • Working knowledge of one programming language.
  • Working knowledge of both military (Mil Standard) and civilian (14 CFRs) certification regulations and generating substantiation data to demonstrate compliance.
  • Working knowledge on how to develop the Airworthiness Limitations section of the Instructions for Continued Airworthiness for a structural modification.
  • Experience with standard Nondestructive Inspection (NDI) methods and corresponding crack growth detectable flaw sizes.
  • Experience with Dynamic Response Fatigue Analysis (High-Cycle Fatigue) due to high vibration environments and/or acoustic fatigue stresses.
  • CAD or analysis (FEA) tools exposure, and/or experience in mechanical design or analysis structures and mechanisms.
  • Familiarity with transducer instrumentation, data collection and or automation and software programming for numerical analysis.
  • Proficient in Microsoft Office, and have general computer knowledge.
  • Excellent verbal and written communication skills.

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