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Fatigue Analysis Jobs (NOW HIRING)

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Director, Fluid Systems Analysis

Long Beach, CA · On-site

Experience with thermo-mechanical fatigue, fracture analysis, and spectrum loading fatigue analysis * Hands-on experience with high-pressure gas systems, transient fluid dynamics and heat exchangers ...

Synergetic Industries

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Aerospace Stress Analysis Engineer

Saint Louis, MO · On-site

Fatigue Analysis * Damage Tolerance Analysis * Durability Assessments * Develop, integrate, and document structural requirements to support aircraft design and modification efforts. * Evaluate ...

ES3

Engineering Analyst

Clearfield, UT · On-site

The breadth of potential experience includes finite element analysis using Ansys and FE-based fatigue analysis using nCode. Scope will cover conceptual designs, repair analyses, redesigns, loads ...

Softcom Systems Inc

Stress Engineer

Wichita, KS · On-site

$58 - $70/hr

Detailed Perform Static, fatigue and damage tolerance analysis for Aircraft structures using classical hand calculation. Applicant should be familiar with Boeing Static and Book 1,2 and 3 Fatigue ...

Softcom Systems Inc

Stress Engineer

Richardson, TX · On-site

$58 - $70/hr

Detailed Perform Static, fatigue and damage tolerance analysis for Aircraft structures using classical hand calculation. Applicant should be familiar with Boeing Static and Book 1,2 and 3 Fatigue ...

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Fatigue Analysis information

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$90K

$148.1K

$180.5K

How much do fatigue analysis jobs pay per year?

As of Jun 25, 2026, the average yearly pay for fatigue analysis in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What is fatigue analysis?

Fatigue analysis is the process of evaluating how materials or structures respond to repeated or cyclic loading over time. It helps engineers predict the lifespan of components by determining the number of cycles a material can withstand before failure. This analysis is critical in industries such as aerospace, automotive, and civil engineering to ensure safety, reliability, and cost-effectiveness. By understanding fatigue behavior, designers can prevent unexpected breakdowns and optimize maintenance schedules.

What is the difference between Fatigue Analysis vs Structural Engineer?

AspectFatigue AnalysisStructural Engineer
Required CredentialsEngineering degree, certifications in fatigue or materials testingEngineering degree, PE license, structural design certifications
Work EnvironmentLaboratories, computer modeling, project sitesConstruction sites, design offices, project planning
Industry UsageMaterials, aerospace, automotive, energy sectorsConstruction, infrastructure, building design

Fatigue Analysis focuses on assessing material durability under cyclic loads, while Structural Engineers design and analyze structures to ensure safety and stability. Both roles require engineering credentials and often overlap in industries like aerospace and construction, but their core responsibilities differ significantly.

What are some common challenges faced by professionals working in fatigue analysis, and how can they address them?

Professionals in fatigue analysis often encounter challenges such as accurately predicting component lifespan under variable loading conditions and interpreting large datasets from testing or simulations. Staying updated with the latest analytical tools and material models is crucial, as is collaborating closely with design, manufacturing, and testing teams to validate theoretical predictions with real-world results. Effective communication and continual learning help address these challenges and ensure reliable, safe product performance.

What is the highest paying job for EE?

In electrical engineering, high-paying roles include systems engineering, power systems engineering, and roles in the oil and gas or aerospace industries, often requiring advanced degrees and certifications. Senior positions such as engineering managers or technical directors tend to offer the highest salaries, especially with specialized skills in project management, design, or research.

What are the key skills and qualifications needed to thrive as a Fatigue Analyst, and why are they important?

To thrive as a Fatigue Analyst, you need a strong background in mechanical engineering, materials science, and structural analysis, typically supported by a relevant engineering degree. Proficiency with finite element analysis (FEA) software, fatigue life prediction tools, and familiarity with industry standards such as ASTM or ISO is essential. Attention to detail, problem-solving, and effective communication are crucial soft skills for interpreting data and collaborating with multidisciplinary teams. These skills ensure accurate fatigue assessments, enhance product reliability, and support critical decision-making in engineering projects.

What jobs are good for people with chronic fatigue syndrome?

Fatigue Analysis as a job involves tasks that can often be adapted for individuals with chronic fatigue syndrome by focusing on flexible schedules, remote work options, and manageable workloads. Roles that require minimal physical exertion, allow for rest periods, and emphasize analytical or computer-based skills are generally suitable. Employers may also provide accommodations to support energy management and reduce stress.

What jobs make $1,000,000 a year?

In the field of fatigue analysis, high-paying roles such as senior engineers, engineering managers, or specialized consultants in aerospace, automotive, or energy industries can reach or exceed $1,000,000 annually through base salary, bonuses, and profit sharing. These positions typically require advanced degrees, extensive experience, and expertise in stress testing, material science, and failure analysis. Such roles are often found in large corporations or consulting firms working on critical infrastructure projects.

What engineers make $500,000?

Senior engineers in specialized fields such as aerospace, petroleum, or software engineering can earn $500,000 or more annually, often through a combination of base salary, bonuses, and stock options. Achieving this level typically requires extensive experience, advanced skills, and working in high-demand industries or leadership roles.
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Fatigue Analysis jobs near you
Infographic showing various Fatigue Analysis job openings in the United States as of June 2026, with employment types broken down into 86% Full Time, 12% Part Time, and 2% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $148,129 per year, or $71.2 per hour.
Staff Engineer, Structural Analysis (R4954)

Staff Engineer, Structural Analysis (R4954)

Shield AI

Dallas, TX

Full-time

Posted 21 days ago

Job description

Founded in 2015, Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software and V-BAT and X-BAT aircraft. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 

Job Description:
Shield AI is seeking a Structural Analyst to support the structural analysis and testing of advanced UAVs. In this role, you will work closely with Mechanical, Systems, Propulsion, and Aerospace Engineers to ensure the structural integrity of our lightweight, high-performance aircraft. You will contribute to the design, analysis, testing, and optimization of airframe structures and components, ensuring they meet performance, weight, and safety requirements.
 
This role is ideal for engineers with 7+ years of experience looking to gain expertise in finite element analysis (FEA), composite materials, mechanical testing, and aircraft loads analysis in a fast-paced, high-tech aerospace environment.
What you'll do:
  • Assist in building and refining finite element models (FEM) to evaluate the structural performance of UAV components.
  • Perform static, modal, fatigue, and vibration analyses to assess stress, deformation, and durability.
  • Conduct hand calculations to validate FEA results, ensuring accuracy and structural reliability.
  • Work with design engineers to optimize airframe structures, balancing weight, strength, and manufacturability.
  • Support the development of test plans for structural validation, including quasi-static, vibration, and shock testing.
  • Analyze flight telemetry and structural test data to improve modeling accuracy and correlate predictions with real-world performance.
  • Assist in defining load cases, material properties, and design margins for UAV airframe and mechanical components.
  • Document and present structural analysis reports and technical recommendations to engineering teams.
  • Collaborate with cross-functional teams to ensure structural requirements align with system performance goals.
  • Contribute to the continuous improvement of structural analysis methodologies, tools, and best practices.
Required qualifications:
  • B.S. in Mechanical Engineering, Aerospace Engineering, or related field.
  • 7+ years of experience in structural analysis, finite element modeling, or aircraft loads analysis.
  • Experience with FEA tools (ANSYS, NASTRAN, HyperWorks, or similar).
  • Strong ability to perform hand calculations for structural strength, stability, and fatigue analysis.
  • Knowledge of composite materials and lightweight aerospace structures.
  • Familiarity with mechanical testing methods (static, vibration, and fatigue).
  • Proficiency with data analysis tools (Excel, MATLAB, Python, or similar).
  • Strong problem-solving skills, attention to detail, and ability to work in a team environment.
  • Ability to get a S//SAR level security clearance desired.
Preferred qualifications:
  • Master’s degree in Mechanical or Aerospace Engineering.
  • Experience in aircraft structural design, UAV airframe development, or aerospace testing.
  • Hands-on experience with structural testing, modal analysis, or composite modeling.
  • Exposure to CAD software (NX, SolidWorks) and PLM tools (Teamcenter or similar).
  • Understanding of aerospace industry standards, structural certification processes, and material selection.
#LI-JM2
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Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
 
Temporary employee offer package:
Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
 
Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
 
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Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses and identifying potential inconsistencies or verification signals in application materials based on available information. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.