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Fatigue Analysis Jobs (NOW HIRING)

The role involves working on specific structural engineering specialties such as dynamics and loads, stability and stress fatigue, general finite element analysis (FEA), and material science.

Perform fatigue and durability analysis: spectrum development, cumulative damage, and life prediction for reusable and cycled hardware. * Perform fracture and damage‑tolerance analysis with crack ...

Experience with thermo-mechanical fatigue, fracture analysis, and spectrum loading fatigue analysis * Hands-on experience with high-pressure gas systems, transient fluid dynamics and heat exchangers ...

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Fatigue Analysis information

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$90K

$148.1K

$180.5K

How much do fatigue analysis jobs pay per year?

As of Sep 14, 2026, the average yearly pay for fatigue analysis in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What is fatigue analysis?

Fatigue analysis is the process of evaluating how materials or structures respond to repeated or cyclic loading over time. It helps engineers predict the lifespan of components by determining the number of cycles a material can withstand before failure. This analysis is critical in industries such as aerospace, automotive, and civil engineering to ensure safety, reliability, and cost-effectiveness. By understanding fatigue behavior, designers can prevent unexpected breakdowns and optimize maintenance schedules.

What are the key skills and qualifications needed to thrive as a fatigue analyst?

To thrive as a Fatigue Analyst, you need a strong background in mechanical engineering, materials science, and structural analysis, typically supported by a relevant engineering degree. Proficiency with finite element analysis (FEA) software, fatigue life prediction tools, and familiarity with industry standards such as ASTM or ISO is essential. Attention to detail, problem-solving, and effective communication are crucial soft skills for interpreting data and collaborating with multidisciplinary teams. These skills ensure accurate fatigue assessments, enhance product reliability, and support critical decision-making in engineering projects.

What are some common challenges faced by professionals working in fatigue analysis, and how can they address them?

Professionals in fatigue analysis often encounter challenges such as accurately predicting component lifespan under variable loading conditions and interpreting large datasets from testing or simulations. Staying updated with the latest analytical tools and material models is crucial, as is collaborating closely with design, manufacturing, and testing teams to validate theoretical predictions with real-world results. Effective communication and continual learning help address these challenges and ensure reliable, safe product performance.

What is the difference between Fatigue Analysis vs Structural Engineer?

AspectFatigue AnalysisStructural Engineer
Required CredentialsEngineering degree, certifications in fatigue or materials testingEngineering degree, PE license, structural design certifications
Work EnvironmentLaboratories, computer modeling, project sitesConstruction sites, design offices, project planning
Industry UsageMaterials, aerospace, automotive, energy sectorsConstruction, infrastructure, building design

Fatigue Analysis focuses on assessing material durability under cyclic loads, while Structural Engineers design and analyze structures to ensure safety and stability. Both roles require engineering credentials and often overlap in industries like aerospace and construction, but their core responsibilities differ significantly.

More about Fatigue Analysis jobs

What cities are hiring for Fatigue Analysis jobs?

Cities with the most Fatigue Analysis job openings:

What states have the most Fatigue Analysis jobs?

States with the most job openings for Fatigue Analysis jobs include:

Infographic showing various Fatigue Analysis job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 85% Full Time, 12% Part Time, and 2% Contract. Highlights an 80% Physical, 4% Hybrid, and 16% Remote job distribution, with an average salary of $148,129 per year, or $71.2 per hour.

Vehicle Structures Analyst II

Peabody, MA • On-site

Full-time

Re-posted 22 days ago


Key responsibilities

  • Conduct advanced hand calculations and classical analysis of primary and secondary structural elements

  • Create, validate, and refine finite element models for static and dynamic analyses

  • Lead planning, instrumentation selection, and data analysis for structural and material testing


Job description

Role Summary

Specter Aerospace is seeking a Vehicle Structures Analyst II to drive the analysis of high-speed airbreathing vehicles. In this role, you’ll take ownership of challenging projects, lead analysis efforts, and help shape the future of aerospace technology in a dynamic, fast-paced environment. You’ll work closely with multidisciplinary teams, and see your work on real flight hardware. 


About Specter Aerospace

Specter Aerospace is building the next generation of hypersonic vehicles for defense applications. Specter is headquartered in Peabody, MA, just north of Boston, where it leverages its advanced propulsion technologies, manufacturing, and testing capabilities to rapidly develop supersonic and hypersonic systems. Funded by a mix of government R&D organizations, commercial customers, and private funding, Specter is a growing aerospace and defense startup. Specter is expanding its team in preparation for flight testing and full-scale production

Role & Responsibilities

    • Conduct advanced hand calculations and classical analysis of primary and secondary structural elements 
    • Create, validate, and refine finite element models for linear and nonlinear static and dynamic analyses (Nastran, Abaqus, Ansys, etc.) 
    • Write and review margins for stress, fatigue, and fracture mechanics (damage tolerance) analysis 
    • Prepare and present structural reports to internal and external stakeholders 
    • Develop and maintain analysis tools in Python and MATLAB to streamline workflows 
    • Lead planning, instrumentation selection, and data analysis for structural and material testing 
    • Perform material selection and author test plans for material property testing using current standards 
    • Support and lead coupled thermal-structural analysis efforts 
    • Take ownership of deliverables and drive projects to completion in a fast-paced, innovative environment 

    Job Requirements

    • Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related discipline 
    • 2–5 years of relevant full-time experience in aerospace or related industries 
    • Strong foundation in engineering principles, including hand calculations and first-principles analysis 
    • Proficiency with finite element analysis tools (Femap with NX Nastran, Abaqus, Ansys, or similar) 
    • Experience with structural analysis of various material systems (steel, titanium, Inconel, composites, ceramics, etc.) 
    • Proficiency in MATLAB and Python for tool development and automation 
    • Experience with dynamic analysis and/or coupled thermal-mechanical analysis 
    • Ability to obtain a DoD security clearance (U.S. Citizenship required) 

    Desired Skills

      • Experience with high-speed aerospace systems, missiles, or launch vehicles 
      • Knowledge of additive manufacturing (DMLS, DED, etc.) 
      • Familiarity with solid mechanics, fatigue analysis, fracture mechanics, structural dynamics, and/or aeroelasticity 
      • Experience with composite structures and developing design allowables 
      • Active DoD security clearance 


      EEO Statement

      All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status