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Fatigue Analysis Jobs (NOW HIRING)

Fatigue analysis * Thermal and buckling analysis * Creep-fatigue/inelastic analysis * Experience with pressure vessel and piping codes including: * ASME BPVC Section III and VIII * B31.1 / B31.3 * ...

Fatigue analysis * Thermal and buckling analysis * Creep-fatigue/inelastic analysis * Experience with pressure vessel and piping codes including: * ASME BPVC Section III and VIII * B31.1 / B31.3 * ...

Senior ME Analyst

Herndon, VA ยท On-site

$150K - $210K/yr

Analysis & Simulation * Perform structural, thermal, and fatigue analysis of aerospace components and systems * Conduct stress, vibration, and environmental analyses (launch loads, thermal vacuum ...

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Fatigue Analysis information

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$90K

$148.1K

$180.5K

How much do fatigue analysis jobs pay per year?

As of Jul 15, 2026, the average yearly pay for fatigue analysis in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What is fatigue analysis?

Fatigue analysis is the process of evaluating how materials or structures respond to repeated or cyclic loading over time. It helps engineers predict the lifespan of components by determining the number of cycles a material can withstand before failure. This analysis is critical in industries such as aerospace, automotive, and civil engineering to ensure safety, reliability, and cost-effectiveness. By understanding fatigue behavior, designers can prevent unexpected breakdowns and optimize maintenance schedules.

What engineers make $500,000 a year?

Senior engineers in specialized fields such as aerospace, petroleum, or software engineering with extensive experience and advanced skills can earn $500,000 or more annually, often including bonuses and stock options. These roles typically require advanced degrees, certifications, and leadership responsibilities within high-paying industries or companies.

What is the difference between Fatigue Analysis vs Structural Engineer?

AspectFatigue AnalysisStructural Engineer
Required CredentialsEngineering degree, certifications in fatigue or materials testingEngineering degree, PE license, structural design certifications
Work EnvironmentLaboratories, computer modeling, project sitesConstruction sites, design offices, project planning
Industry UsageMaterials, aerospace, automotive, energy sectorsConstruction, infrastructure, building design

Fatigue Analysis focuses on assessing material durability under cyclic loads, while Structural Engineers design and analyze structures to ensure safety and stability. Both roles require engineering credentials and often overlap in industries like aerospace and construction, but their core responsibilities differ significantly.

What are some common challenges faced by professionals working in fatigue analysis, and how can they address them?

Professionals in fatigue analysis often encounter challenges such as accurately predicting component lifespan under variable loading conditions and interpreting large datasets from testing or simulations. Staying updated with the latest analytical tools and material models is crucial, as is collaborating closely with design, manufacturing, and testing teams to validate theoretical predictions with real-world results. Effective communication and continual learning help address these challenges and ensure reliable, safe product performance.

What are the key skills and qualifications needed to thrive as a Fatigue Analyst, and why are they important?

To thrive as a Fatigue Analyst, you need a strong background in mechanical engineering, materials science, and structural analysis, typically supported by a relevant engineering degree. Proficiency with finite element analysis (FEA) software, fatigue life prediction tools, and familiarity with industry standards such as ASTM or ISO is essential. Attention to detail, problem-solving, and effective communication are crucial soft skills for interpreting data and collaborating with multidisciplinary teams. These skills ensure accurate fatigue assessments, enhance product reliability, and support critical decision-making in engineering projects.

What jobs make $1,000,000 a year?

In the field of fatigue analysis, high-paying roles such as senior engineers, engineering managers, or specialized consultants in aerospace, automotive, or energy industries can reach or exceed a million dollars annually, especially with experience, advanced certifications, and leadership responsibilities. These positions often involve complex analysis, project management, and strategic decision-making, sometimes supplemented by bonuses or profit sharing. However, such compensation levels are rare and typically require extensive expertise and a senior or executive level of responsibility.

What is the best job for people with chronic fatigue?

Fatigue analysis is a specialized field that often involves detailed technical work, which can be physically demanding. For individuals with chronic fatigue, jobs with flexible hours, low physical strain, and the ability to work remotely or in controlled environments are preferable. Roles that focus on data analysis, report writing, or computer-based tasks may be more suitable and manageable.

What engineers make 200,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering often earn $200,000 or more annually, especially with extensive experience, advanced certifications, or leadership roles. High-paying engineering positions typically require advanced skills, a strong track record, and sometimes work in high-demand industries or locations with a high cost of living.
More about Fatigue Analysis jobs
What cities are hiring for Fatigue Analysis jobs? Cities with the most Fatigue Analysis job openings:
What states have the most Fatigue Analysis jobs? States with the most job openings for Fatigue Analysis jobs include:
Infographic showing various Fatigue Analysis job openings in the United States as of July 2026, with employment types broken down into 87% Full Time, 11% Part Time, and 2% Contract. Highlights an 83% Physical, 3% Hybrid, and 14% Remote job distribution, with an average salary of $148,129 per year, or $71.2 per hour.
Senior Structural Analyst

Senior Structural Analyst

System One

Bellevue, WA โ€ข Remote

Contractor

Posted 27 days ago


Job description

Senior Structural Analyst โ€“ Contract

Location: Bellevue, WA (Remote Available) Type: Contract

Overview

System One is seeking a Senior Structural Analyst to support advanced nuclear reactor development programs focused on next-generation energy technologies. This role is responsible for performing structural and finite element analysis (FEA) of reactor structures, vessels, nuclear island components, and high-temperature mechanical systems operating in demanding environments.

The ideal candidate will bring strong experience in structural mechanics, pressure vessel codes, seismic analysis, and finite element modeling using ANSYS and related engineering tools. This is an excellent opportunity to work within a highly collaborative engineering environment supporting cutting-edge nuclear technology development.

Responsibilities

  • Perform structural and mechanical analyses of reactor systems, vessels, enclosures, and related nuclear components
  • Verify component performance against applicable engineering codes and standards including ASME, ASCE, and AISC requirements
  • Support interdisciplinary engineering teams to optimize component and structural designs
  • Develop and maintain engineering analysis documentation and technical reports
  • Perform peer reviews and support engineering quality assurance processes
  • Serve as a technical point of contact for assigned engineering tasks and analysis activities
  • Mentor junior engineers and support development of technical team capabilities
  • Assist engineering leadership with technical evaluations and project execution support

Qualifications

  • B.S., M.S., or Ph.D. in Mechanical Engineering or related engineering discipline
  • 8+ years of related experience with B.S., 5+ years with M.S., or 3+ years with Ph.D.
  • Strong proficiency with finite element analysis (FEA) and mechanical analysis methods
  • Advanced experience using ANSYS and SolidWorks
  • Strong understanding of:
    • Structural mechanics
    • Fracture mechanics
    • Fatigue analysis
    • Thermal and buckling analysis
    • Creep-fatigue/inelastic analysis
  • Experience with pressure vessel and piping codes including:
    • ASME BPVC Section III and VIII
    • B31.1 / B31.3
  • Experience performing seismic analysis using response spectrum and time history methods preferred
  • Familiarity with ASCE 4, ASCE 43, AISC, and AWS design standards preferred
  • Experience working within quality assurance programs such as NQA-1, ISO-9000, or similar regulated environments
  • Experience utilizing Mathcad for engineering calculations preferred
  • Strong written and verbal communication skills with ability to work collaboratively across engineering teams

Preferred Qualifications

  • Nuclear industry experience
  • Experience with high-temperature reactor component analysis
  • ANSYS Workbench and/or APDL expertise
  • Python or engineering programming experience
  • Experience supporting safety-related or code-qualified equipment designs

Additional Requirements

  • Ability to work in a hybrid or remote environment with occasional travel as needed
  • Ability to sit and work at a computer for extended periods
  • Occasional travel up to 5%

Ref: #161-Managed Staffing Charlotte