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Fatigue Analysis Jobs (NOW HIRING)

Fatigue analysis * Thermal and buckling analysis * Creep-fatigue/inelastic analysis * Experience with pressure vessel and piping codes including: * ASME BPVC Section III and VIII * B31.1 / B31.3 * ...

Fatigue analysis * Thermal and buckling analysis * Creep-fatigue/inelastic analysis * Experience with pressure vessel and piping codes including: * ASME BPVC Section III and VIII * B31.1 / B31.3 * ...

Senior Mechanical Engineer

Houston, TX

$99K - $131K/yr

Perform structural stress and fatigue analysis for mechanical assemblies, enclosures, and supporting infrastructure used in ON.energy's product offering. * Lead and/or review Finite Element Analysis ...

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Fatigue Analysis information

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$90K

$148.1K

$180.5K

How much do fatigue analysis jobs pay per year?

As of Jun 24, 2026, the average yearly pay for fatigue analysis in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What is fatigue analysis?

Fatigue analysis is the process of evaluating how materials or structures respond to repeated or cyclic loading over time. It helps engineers predict the lifespan of components by determining the number of cycles a material can withstand before failure. This analysis is critical in industries such as aerospace, automotive, and civil engineering to ensure safety, reliability, and cost-effectiveness. By understanding fatigue behavior, designers can prevent unexpected breakdowns and optimize maintenance schedules.

What is the difference between Fatigue Analysis vs Structural Engineer?

AspectFatigue AnalysisStructural Engineer
Required CredentialsEngineering degree, certifications in fatigue or materials testingEngineering degree, PE license, structural design certifications
Work EnvironmentLaboratories, computer modeling, project sitesConstruction sites, design offices, project planning
Industry UsageMaterials, aerospace, automotive, energy sectorsConstruction, infrastructure, building design

Fatigue Analysis focuses on assessing material durability under cyclic loads, while Structural Engineers design and analyze structures to ensure safety and stability. Both roles require engineering credentials and often overlap in industries like aerospace and construction, but their core responsibilities differ significantly.

What are some common challenges faced by professionals working in fatigue analysis, and how can they address them?

Professionals in fatigue analysis often encounter challenges such as accurately predicting component lifespan under variable loading conditions and interpreting large datasets from testing or simulations. Staying updated with the latest analytical tools and material models is crucial, as is collaborating closely with design, manufacturing, and testing teams to validate theoretical predictions with real-world results. Effective communication and continual learning help address these challenges and ensure reliable, safe product performance.

What is the highest paying job for EE?

In electrical engineering, high-paying roles include systems engineering, power systems engineering, and roles in the oil and gas or aerospace industries, often requiring advanced degrees and certifications. Senior positions such as engineering managers or technical directors tend to offer the highest salaries, especially with specialized skills in project management, design, or research.

What are the key skills and qualifications needed to thrive as a Fatigue Analyst, and why are they important?

To thrive as a Fatigue Analyst, you need a strong background in mechanical engineering, materials science, and structural analysis, typically supported by a relevant engineering degree. Proficiency with finite element analysis (FEA) software, fatigue life prediction tools, and familiarity with industry standards such as ASTM or ISO is essential. Attention to detail, problem-solving, and effective communication are crucial soft skills for interpreting data and collaborating with multidisciplinary teams. These skills ensure accurate fatigue assessments, enhance product reliability, and support critical decision-making in engineering projects.

What jobs are good for people with chronic fatigue syndrome?

Fatigue Analysis as a job involves tasks that can often be adapted for individuals with chronic fatigue syndrome by focusing on flexible schedules, remote work options, and manageable workloads. Roles that require minimal physical exertion, allow for rest periods, and emphasize analytical or computer-based skills are generally suitable. Employers may also provide accommodations to support energy management and reduce stress.

What jobs make $1,000,000 a year?

In the field of fatigue analysis, high-paying roles such as senior engineers, engineering managers, or specialized consultants in aerospace, automotive, or energy industries can reach or exceed $1,000,000 annually through base salary, bonuses, and profit sharing. These positions typically require advanced degrees, extensive experience, and expertise in stress testing, material science, and failure analysis. Such roles are often found in large corporations or consulting firms working on critical infrastructure projects.

What engineers make $500,000?

Senior engineers in specialized fields such as aerospace, petroleum, or software engineering can earn $500,000 or more annually, often through a combination of base salary, bonuses, and stock options. Achieving this level typically requires extensive experience, advanced skills, and working in high-demand industries or leadership roles.
More about Fatigue Analysis jobs
What cities are hiring for Fatigue Analysis jobs? Cities with the most Fatigue Analysis job openings:
What states have the most Fatigue Analysis jobs? States with the most job openings for Fatigue Analysis jobs include:
Infographic showing various Fatigue Analysis job openings in the United States as of June 2026, with employment types broken down into 86% Full Time, 12% Part Time, and 2% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $148,129 per year, or $71.2 per hour.

Structural & Vibration Test Engineer

Pentangle Tech Services | P5 Group

Columbus, IN • On-site

Other

Posted 6 days ago


Job description

Skill set required:


  1. Domain: Vibration measurement, and/or strain measurements, Vibration testing and data processing
  2. Hands on experience on structural analysis (using ANSYS Workbench) on Fuel systems components/systems including Pressure fatigue analysis, High pressure sealing and fretting analysis, Overload analysis, Modal and Modal scaling analysis, Wear and beat in analysis etc.
  3. Hands on experience on strain gage data acquisition tasks, Data processing, Perform fatigue testing and subsequent duty cycle analysis.
  4. Experienced in Vibration measurement, Vibration data acquisition, vibration Shaker test profile generation, vibration Shaker test execution
  5. Tooling experience such as sound power using tools such as vibration analysis, digital signal processing, instrumentation, strain gaging, ANSYS, FE-Safe, GT-Suite, and AVL
  6. Tooling experience in MS Office tools, Matlab, LabVIEW, nCode, Siemens Test.Lab, ANSYS Workbench and Windows operating systems