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Stress Analysis Jobs (NOW HIRING)

Lockheed Martin

Stress Analysis Engineer

Englewood, CO

$58 - $79.50/hr

The Stress Analysis Engineer will own moderatetocomplex structuralanalysis workpackages. The role bridges detailed finiteelement modeling with designreview participation, ensuring that stress ...

Lockheed Martin

Stress Analysis Engineer

Englewood, CO · On-site

$58 - $79.50/hr

The Stress Analysis Engineer will own moderate-to-complex structural-analysis work-packages. The role bridges detailed finite-element modeling with design-review participation, ensuring that stress ...

Harris

Stress Analysis Engineer

Saint Paul, MN · On-site

$55K - $83K/yr

Stress Analysis * Grow skills in assessing piping systems to determine the need for flexibility analysis and whether analysis is necessary per the appropriate ASME B31 code. * Perform with ...

Resonant Sciences, LLC

Stress Analysis Engineer

Dayton, OH

$55.75 - $76.50/hr

Stress Analysis Engineer Resonant Sciences is a world-class research and development firm located in Dayton, Ohio focused on developing and transitioning innovative technologies and solutions to ...

Isys Technologies

Stress Analyst

Create Stress Analysis Models of the Mechanisms and incorporate in to existing system finite element models. * Modify existing finite element models as necessary to evaluate the Mechanisms. * Support ...

Structural Integrity Associates, Inc

$78K - $131K/yr

Stress analysis of power plant structures, pressure vessels, piping systems, rotating equipment and other power plant components using both classical and numerical methods * Stress analyses using the ...

Chipton Ross

Stress Analyst

Tulsa, OK · On-site

$61/hr

... analysis experience or a Masters Degree in Aerospace, Mechanical or other related engineering field with two (2) years aircraft stress analysis experience. Familiarity with FAA (Part 23 or 25) or ...

SI Solutions, LLC

FEA Stress Analysis Engineer

San Jose, CA · On-site

$100K - $168K/yr

Stress analysis of power plant structures, pressure vessels, piping systems, rotating equipment and other power plant components using both classical and numerical methods * Stress analyses using the ...

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Stress Analysis information

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$90K

$148.1K

$180.5K

How much do stress analysis jobs pay per year?

As of Jul 20, 2026, the average yearly pay for stress analysis in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What engineers make $500,000 a year?

Senior stress analysis engineers in industries such as aerospace, automotive, and defense can earn $500,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often involves specialized skills in finite element analysis, proficiency with tools like ANSYS or Abaqus, and working in high-demand sectors or executive positions.

What jobs will be gone in the next 5 years?

Stress analysis jobs are less likely to disappear entirely but may decline in certain industries due to automation and advances in simulation software. Engineers and analysts who rely heavily on manual calculations may see reduced demand as digital tools become more sophisticated. Staying current with software skills and certifications can help maintain job relevance.

What is the difference between Stress Analysis vs Mechanical Engineer?

AspectStress AnalysisMechanical Engineer
Required CredentialsBachelor's in Mechanical or Civil Engineering, certifications in FEA softwareBachelor's or higher in Mechanical Engineering, professional engineering license often preferred
Work EnvironmentDesign offices, simulation labs, manufacturing plantsDesign offices, manufacturing facilities, field sites
Industry UsagePrimarily in aerospace, automotive, civil engineering, product designBroad industry use including automotive, aerospace, energy, manufacturing
Common Search/ComparisonFocuses on analyzing stress and structural integrityEncompasses broader engineering design and development tasks

Stress Analysis specialists focus on evaluating structural integrity and safety through simulations and calculations, often using FEA software. Mechanical Engineers have a broader role, designing, analyzing, and testing mechanical systems across various industries. While both roles require engineering degrees, Stress Analysis roles are more specialized in structural assessment, whereas Mechanical Engineers handle a wider range of engineering tasks.

What jobs make $1,000,000 per year?

In the field of stress analysis, high-paying roles such as senior aerospace or automotive engineers, especially those in leadership or consulting positions, can reach or exceed $1,000,000 annually through base salary, bonuses, and profit sharing. These roles typically require advanced degrees, extensive experience, and expertise in specialized simulation tools and materials testing. Such compensation is often found in large corporations, consulting firms, or executive-level positions within engineering companies.

What are the key skills and qualifications needed to thrive as a Stress Analyst, and why are they important?

To thrive as a Stress Analyst, you need a solid background in mechanical or aerospace engineering, a deep understanding of structural mechanics, and typically a relevant engineering degree. Proficiency with finite element analysis (FEA) software such as ANSYS or NASTRAN, as well as familiarity with CAD systems, is commonly required. Strong analytical thinking, attention to detail, and effective communication skills help you interpret data and collaborate with multidisciplinary teams. These competencies are crucial for ensuring the structural integrity, safety, and reliability of components in industries like aerospace and automotive.

What are some common challenges faced by stress analysts when working on multidisciplinary engineering projects?

Stress analysts often work closely with design, manufacturing, and materials teams, which can present challenges such as coordinating design changes and ensuring that structural integrity is maintained despite shifting requirements. They must frequently adapt their analysis to new materials or innovative manufacturing techniques and communicate technical findings to non-specialist team members. Effective collaboration and clear documentation are essential, as stress analysts play a key role in verifying that products meet safety and performance standards throughout the project lifecycle.

What is stress analysis?

Stress analysis is the process of determining the stresses and strains within materials and structures subjected to forces or loads. It helps engineers predict how components will react under different types of loads, ensuring safety and reliability in design. Stress analysis is commonly used in mechanical, civil, and aerospace engineering to prevent failures and optimize material use. Methods include analytical calculations, computer simulations (like finite element analysis), and experimental testing.

What does a stress analyst do?

A stress analyst evaluates the structural integrity of components and systems by analyzing stress, strain, and load data using engineering principles and simulation tools. They identify potential failure points and ensure designs meet safety standards, often working with CAD software and performing physical testing. Certification in engineering or related fields is typically required for this role.
More about Stress Analysis jobs
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Stress Analysis jobs near you
Infographic showing various Stress Analysis job openings in the United States as of July 2026, with employment types broken down into 87% Full Time, 11% Part Time, and 2% Contract. Highlights an 83% Physical, 3% Hybrid, and 14% Remote job distribution, with an average salary of $148,129 per year, or $71.2 per hour.

Stress Analyst - Mechanical Stress Analysis

Miller Engineering and Research Corporation

Pasadena, MD

$240K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 3 days ago

Job description

Stress Analyst

US Citizenship Required

Salary: $100,000 ? $240,000 * Dependent On Experience

Category: Engineering and Sciences

Subcategory: Mechanical Stress Analysis

Benefits:
? Health Insurance & HSA
? Dental/Vision Insurance
? 401(k) Retirement Plan
? Flexible Spending Plan
? Short- & Long-Term Disability Plan
? Honor current status of vacation time

About MERC Aerospace

MERC Aerospace is a Woman Owned Small Business. We currently provide engineering services for NASA and DOD customers. Headquartered in Pasadena, Maryland MERC Aerospace is looking for passionate, hardworking innovators to join our team and help fuel our success by providing our customers world class engineering analysis and recommendations that lead to successful and cost-efficient projects.

Summary

As a Stress Analyst on the Mechanical Engineering Team, you will be responsible for analysis of various structures across multiple projects including spacecraft, launch vehicle structures, and launch and test ground support equipment. You will use your knowledge of structural analysis to improve previous designs and influence new designs by minimizing weight and at the same time ensuring conformance to program and customer strength and stability requirements. You will leverage testing of hardware to correlate and validate analysis models.

Responsibilities

  • Collaborate with design, manufacturing, and test engineering to develop hardware throughout the design lifecycle
  • Perform structural analyses by classical hand calculation and finite element analysis for composites and metals.
  • Perform linear and non-linear structural analysis, eigenvalue buckling analysis, non-linear buckling analysis, and modal finite element analysis using ANSYS and NX Nastran.
  • Develop test requirements to ensure adequate data for analysis correlation.
  • Validate finite element analysis with hand calculations and test data.
  • Review internal and external analyses.
  • Work with responsible and systems engineers to define required material properties and part modifications to meet structural requirements.
  • Write strength and stability margins to required program safety factors

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