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Stress Analysis Jobs in California (NOW HIRING)

FEA Stress Analysis Engineer

San Jose, CA ยท On-site

$100K - $168K/yr

Stress analysis of power plant structures, pressure vessels, piping systems, rotating equipment and other power plant components using both classical and numerical methods * Stress analyses using the ...

Stress Repair Engineer

Chula Vista, CA ยท On-site

$61 - $83.50/hr

Please look for profiles with at least 3 years of Aero structures Stress Analysis + FEM (Patran & Nastran) JD: Basic Qualifications: * Ability to work in fast-paced environment. * Positive Attitude ...

SENIOR STRESS ANALYST - EL SEGUNDO, CA Skyryse is seeking a Senior Stress Analyst to support the ... This role is responsible for performing detailed structural analysis on primary and secondary ...

SENIOR STRESS ANALYST - EL SEGUNDO, CA Skyryse is seeking a Senior Stress Analyst to support the ... This role is responsible for performing detailed structural analysis on primary and secondary ...

Stress Analyst

Sunnyvale, CA ยท On-site

$95K - $178K/yr

Conduct structural analysis to define and evaluate missile and spacecraft primary and secondary ... stress analysis of metallic and composite structures Active or Current Top Secret Clearance ...

Senior Stress Analyst

Del Rey, CA ยท On-site

$125/hr

Document and report analysis results. Coordinate with Mechanical Design team to help develop ... Mentor less experienced stress analysts. Automate repetitive analytical tasks. Work in an ...

Specialist Engineer, Stress

Tustin, CA ยท On-site

$61.50 - $84.25/hr

Stress Engineers will collaborate across other disciplines, including but not limited to ... Perform structural analysis to provide analytical definition and/or ensure structural integrity of ...

Stress Engineer

Huntington Beach, CA

$61.25 - $84/hr

Carry out preliminary and detailed stress analysis of aircraft interior units and components using FEA (FEMAP/NASTRAN) and hand calculations. * Prepare interface loads reports and static test plans ...

Stress Engineer

Huntington Beach, CA ยท On-site

$70K - $110K/yr

Carry out preliminary and detailed stress analysis of aircraft interior units and components using FEA (FEMAP/NASTRAN) and hand calculations. * Prepare interface loads reports and static test plans ...

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Stress Analysis information

See California salary details

$88.8K

$146.2K

$178.1K

How much do stress analysis jobs pay per year?

As of Sep 6, 2026, the average yearly pay for stress analysis in California is $146,189.00, according to ZipRecruiter salary data. Most workers in this role earn between $128,300.00 and $162,800.00 per year, depending on experience, location, and employer.

What is stress analysis?

Stress analysis is the process of determining the stresses and strains within materials and structures subjected to forces or loads. It helps engineers predict how components will react under different types of loads, ensuring safety and reliability in design. Stress analysis is commonly used in mechanical, civil, and aerospace engineering to prevent failures and optimize material use. Methods include analytical calculations, computer simulations (like finite element analysis), and experimental testing.

What are some common challenges faced by stress analysts when working on multidisciplinary engineering projects?

Stress analysts often work closely with design, manufacturing, and materials teams, which can present challenges such as coordinating design changes and ensuring that structural integrity is maintained despite shifting requirements. They must frequently adapt their analysis to new materials or innovative manufacturing techniques and communicate technical findings to non-specialist team members. Effective collaboration and clear documentation are essential, as stress analysts play a key role in verifying that products meet safety and performance standards throughout the project lifecycle.

What are the key skills and qualifications needed to thrive as a stress analyst, and why are they important?

To thrive as a Stress Analyst, you need a solid background in mechanical or aerospace engineering, a deep understanding of structural mechanics, and typically a relevant engineering degree. Proficiency with finite element analysis (FEA) software such as ANSYS or NASTRAN, as well as familiarity with CAD systems, is commonly required. Strong analytical thinking, attention to detail, and effective communication skills help you interpret data and collaborate with multidisciplinary teams. These competencies are crucial for ensuring the structural integrity, safety, and reliability of components in industries like aerospace and automotive.

What is the difference between Stress Analysis vs Mechanical Engineer?

AspectStress AnalysisMechanical Engineer
Required CredentialsBachelor's in Mechanical or Civil Engineering, certifications in FEA softwareBachelor's or higher in Mechanical Engineering, professional engineering license often preferred
Work EnvironmentDesign offices, simulation labs, manufacturing plantsDesign offices, manufacturing facilities, field sites
Industry UsagePrimarily in aerospace, automotive, civil engineering, product designBroad industry use including automotive, aerospace, energy, manufacturing
Common Search/ComparisonFocuses on analyzing stress and structural integrityEncompasses broader engineering design and development tasks

Stress Analysis specialists focus on evaluating structural integrity and safety through simulations and calculations, often using FEA software. Mechanical Engineers have a broader role, designing, analyzing, and testing mechanical systems across various industries. While both roles require engineering degrees, Stress Analysis roles are more specialized in structural assessment, whereas Mechanical Engineers handle a wider range of engineering tasks.

What are popular job titles related to Stress Analysis jobs in California?

For Stress Analysis jobs in California, the most frequently searched job titles are:

What job categories do people searching Stress Analysis jobs in California look for?

The top searched job categories for Stress Analysis jobs in California are:

What cities in California are hiring for Stress Analysis jobs?

Cities in California with the most Stress Analysis job openings:

Infographic showing various Stress Analysis job openings in California as of August 2026, with employment types broken down into 84% Full Time, 14% Part Time, and 2% Contract. Highlights an 83% Physical, 4% Hybrid, and 13% Remote job distribution, with an average salary of $146,189 per year, or $70.3 per hour.

FEA Stress Analysis Engineer

Structural Integrity Associates, Inc

San Jose, CA โ€ข On-site

$100K - $168K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 24 days ago


Job description

Structural Integrity Associates, Inc. (SIA) is seeking a Senior Engineering Consultant to join our Nuclear business unit. The position will be based in one of our main offices: San Jose, CA; Centennial, CO; or Huntersville, NC. Remote work will also be considered.
The ideal candidate will possess a background in mechanics/structural engineering and be responsible for engineering consulting work supporting the energy industry. The role will be to support project teams in the areas of finite element modeling, stress analysis, fatigue and fracture mechanics and related fields.
The work environment is a dynamic team based on project requirements. Each project team is usually led by an industry expert and composed of engineers from various engineering disciplines such as stress analysis, fracture mechanics, structural dynamics, and material science.
Primary Responsibilities:
  • Stress analysis of power plant structures, pressure vessels, piping systems, rotating equipment and other power plant components using both classical and numerical methods
  • Stress analyses using the guidelines in the ASME Boiler and Pressure Vessel Code
  • Supporting and leading the FEA team
  • Support fatigue management programs for various components
  • Participation in design and repair projects of pressure vessel/piping components and
  • Communication with clients to provide engineering problem solution, results and analyses

Required Skills/Qualifications:
  • BS or MS in Mechanical Engineering or similar discipline
  • 5+ years (with MS) or 7+ years (with BS) of related engineering experience
  • Advanced skills in ANSYS APDL/Workbench (ABAQUS is a plus)
  • Advanced finite element analysis of vessel, piping, valves and other nuclear components
  • Experience with mechanical, thermal, and modal analyses, and non-linear metallic material models
  • Assist and lead in maintaining company standards related to finite element analysis
  • Proficiency in Section III, Div 1 of ASME Boiler and Pressure Vessel Code (BPVC)
  • Experience in Section III, Div 5 and Section XI, Div 1 & 2 of ASME BPVC is a plus
  • Attend client, vendor, and internal team meetings
  • Proficient in writing technical reports and communication skills

Desired Skills/Qualifications:
  • PE License
  • Scripts and subroutines for finite element codes (e.g., python)
  • Experience in computational fracture mechanics
  • Experience in CFD simulations in ANSYS
  • Project management skills

Pay Range:
The expected salary range for this role is $100,560-$168,240 in San Jose, CA; $85,840-$142,800 in Denver, CO; and $78,480-$131,760 in Charlotte, NC. Exact pay will be commensurate with experience.
Export Control Notice:
Certain positions at SIA may require access to information and technology which is subject to Export Administration Regulations 15 CFR 730-774, including those of the US Department of Energy (DOE) in 10 CFR 810 and Nuclear Regulatory Commission (NRC) 10 CFR Part 110. Hiring decisions for such positions must comply with these regulations and may result in SIA limiting its consideration of foreign nationals who are citizens of countries that are not on the DOE's Generally Authorized Destinations List: https://www.ecfr.gov/current/title-10/chapter-III/part-810/appendix-Appendix%20A%20to%20Part%20810.
About Us:
SIA is an engineering consulting firm serving various industries including Nuclear Power, Energy Services, Pipeline Integrity, and Critical Infrastructure. Join a team of internationally recognized experts in a culture based on knowledge, excellence, and respect for one another. Our employees are members of a distinct community of internationally respected professionals committed to quality, engineering innovation and a shared goal of building a safer world.
Why Work at SIA?
SIA offers a competitive salary and performance-based bonus program. Our retirement benefits include a Traditional 401k, Roth 401k, and an employer match. To help employees maintain a work-life balance, SIA also offers various paid time off including vacation, floating holidays, sick time, and parental leave.
Our employees also enjoy a comprehensive benefits program that includes the following:
  • Medical, dental, and vision insurance
  • Life Insurance and AD&D
  • Short-term and long-term disability
  • Health Savings Account with employer contribution
  • Flexible Spending Account for health care and dependent care
  • ID theft protection and credit monitoring

Structural Integrity Associates, Inc. is an equal opportunity employer.
www.structint.com
SIA does not welcome third-party recruiters, employment agencies, headhunters, etc. Please do not reach out to SIA employees requesting a call, sit down, meeting, or email response.
Candidate information may be verified during the hiring process. Inaccurate, deceptive, or mass-generated applications may be disqualified from consideration.