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Sr Failure Analysis Engineer Jobs in Arizona (NOW HIRING)

SPIRIT ELECTRONICS

Failure Analysis Engineer

Phoenix, AZ · On-site

$90 - $120/hr

This is a full-time role for a Failure Analysis (FA) Engineer at Spirit Electronics located in Phoenix, AZ. The FA Engineer will play a vital role in our FA/DPA lab analyzing microelectronics ...

TSMC

Failure Analysis Engineer

Phoenix, AZ · On-site

Failure Analysis Engineer Join TSMC Arizona, a world-class leader in semiconductor manufacturing, where innovation drives the future. As part of our team, you'll work alongside top talent in a ...

TSMC

Failure Analysis Engineer

Phoenix, AZ · On-site

Failure Analysis Engineer Join TSMC Arizona, a world-class leader in semiconductor manufacturing, where innovation drives the future. As part of our team, you'll work alongside top talent in a ...

Intel

Package Failure Analysis Engineer

Phoenix, AZ

The engineer on shift will be responsible for technical functions such as design, test, checkout ... Develop failure analysis innovative techniques, BKMs, and/or approaches to accelerate failure ...

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Sr Failure Analysis Engineer information

What does a Sr Failure Analysis Engineer do?

A Sr Failure Analysis Engineer investigates and determines the root causes of product or component failures in manufacturing or field environments. They use various analytical tools and techniques, such as microscopy, electrical testing, and material analysis, to examine failed products and recommend corrective actions. Their work helps improve product reliability, prevent recurring issues, and support quality assurance efforts. They also prepare detailed reports and collaborate with design, manufacturing, and quality teams to implement solutions.

What are some common challenges faced by a Sr Failure Analysis Engineer when working with cross-functional teams?

A Sr Failure Analysis Engineer often collaborates with design, manufacturing, and quality teams to identify the root causes of product failures. One common challenge is effectively communicating complex technical findings to non-engineering stakeholders and ensuring recommendations are clearly understood and actionable. Additionally, balancing multiple urgent failure investigations while maintaining detailed documentation and meeting tight deadlines can be demanding. Building strong cross-functional relationships and proactively sharing insights helps facilitate smoother collaboration and more successful problem resolution.

What are the key skills and qualifications needed to thrive as a Sr Failure Analysis Engineer, and why are they important?

To thrive as a Sr Failure Analysis Engineer, you need a strong background in materials science, electronics, and failure analysis methodologies, usually supported by a degree in engineering or a related field. Expertise with analytical tools such as SEM, TEM, FIB, and industry-standard failure analysis software is typically required, along with knowledge of quality standards like Six Sigma or IPC. Critical thinking, problem-solving, and clear communication are key soft skills for effectively diagnosing issues and presenting findings to cross-functional teams. These competencies are vital for accurately identifying root causes, preventing future failures, and driving continuous product improvement.

What is the difference between Sr Failure Analysis Engineer vs Failure Analysis Engineer?

AspectSr Failure Analysis EngineerFailure Analysis Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ FAI or relatedBachelor's or Master's in Engineering, similar certifications
Work EnvironmentManufacturing, electronics, aerospace, or automotive industriesSame industries, often in R&D or quality departments
Employer & Industry UsageUsed in large corporations, tech firms, manufacturing plantsCommon in similar settings, often as entry to mid-level roles

The main difference between a Sr Failure Analysis Engineer and a Failure Analysis Engineer lies in experience and responsibility. The senior role typically involves more complex analysis, mentorship, and project leadership, while the standard role focuses on executing failure investigations under supervision. Both roles require similar credentials and work in comparable environments, but the senior position indicates a higher level of expertise and accountability.

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What job categories do people searching Sr Failure Analysis Engineer jobs in Arizona look for?

The top searched job categories for Sr Failure Analysis Engineer jobs in Arizona are:

What cities in Arizona are hiring for Sr Failure Analysis Engineer jobs?

Cities in Arizona with the most Sr Failure Analysis Engineer job openings:

Sr Failure Analysis Engineer jobs near you
Infographic showing various Sr Failure Analysis Engineer job openings in Arizona as of August 2026, with employment types broken down into 73% Full Time, and 27% Contract. Highlights an 100% In-person job distribution.

Failure Analysis Engineer

SPIRIT ELECTRONICS

Phoenix, AZ • On-site

Full-time

Re-posted 26 days ago

Job description

Description

Company Description: 

Spirit Electronics is a veteran-owned, woman-owned value-added supplier of high reliability components, engineering services and superior supply chain solutions. With a history rooted in serving the military and space industries, Spirit strives to be a valued partner to key technology sectors. As an award-winning distributor, Spirit delivers authorized products and a range of value-added services, including SMI/VMI, foundry access, electrical and environmental testing, design, assembly, and end-of-life management.


Position Overview:

This is a full-time role for a Failure Analysis (FA) Engineer at Spirit Electronics located in Phoenix, AZ. The FA Engineer will play a vital role in our FA/DPA lab analyzing microelectronics, semiconductors, EEE components, and printed circuit board assemblies (PCBAs). The FA Engineer will work with the Technical Sales Team to understand customer requirements, provide quotes and estimated timelines to complete the work. The FA Engineer will need to be flexible and accommodate a wide range of devices and components analyzed in Spirit's lab. Additionally, the FA Engineer will be responsible for ensuring lab equipment is utilized effectively, and work orders are completed on time to meet schedules. The FA Engineer will be responsible for establishing and maintaining quality standards and procedures and working with the Quality Team to pass certifications and audits.


US PERSON REQUIREMENT

Due to US Export control laws, must be a US Citizen, Permanent Resident or have protected status


Essential Job Functions:

  • Act as the main point of contact for Technical Sales for RFQ, Quoting, Deliverables, and Cycle Time requirements
  • Execute hands-on operations for C-SAM, X-Ray, decapsulation, cross-sectioning, SEM, EDS, microscopic inspection, and destructive      physical analysis (DPA) services, including sample preparation
  • Manage lab resources to ensure high utilization and timely completion of work orders
  • Track, report, and expedite lab work orders to meet customer committed schedules
  • Analyze test and inspection results to provide customers with results, conclusions, and suggested follow-up actions
  • Act as subject matter expert for completed analysis and create presentations, reports, and data pack collateral for lab work orders
  • Coordinate with Quality to ensure SOPs are updated, accurate, and meet AS9100 and ISO9001 standards, and successfully pass customer and certification audits
  • Conduct FA lab tours and act as spokesman for Spirit's FA capabilities
  • Maintain lab equipment to preventative maintenance and calibration schedules

Requirements

Requirements:

  • 5-7 years of experience in semiconductor device analysis, failure analysis, or related field
  • Bachelor's degree in electrical engineering, electronics engineering, or a related field
  • Advanced degrees or technical certifications are a plus
  • Hands-on experience with failure analysis, device analysis, technology tear-down, reverse engineering, DPA testing, and construction analysis of semiconductors, passive, and discrete devices
  • Extensive experience with MIL-STD for EEE and semiconductor components, especially DPA MIL-STD-1580
  • Ability to work independently and as part of a collaborative team in a dynamic work environment
  • Strong solution-focused work ethic with a high degree of flexibility supporting multiple projects of varying complexity and      priority
  • Strong problem-solving skills with ability to analyze complex circuits and devices
  • High level of accuracy and attention to detail in analytical processes
  • Excellent communication skills with ability to collaborate with cross-functional teams and present technical information clearly
  • Knowledge of personnel and product safety practices, including ESD and FOD controls

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