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Failure Analysis Engineer Jobs in Arizona (NOW HIRING)

SPIRIT ELECTRONICS

Failure Analysis Engineer

Phoenix, AZ · On-site

$90 - $120/hr

This is a full-time role for a Failure Analysis (FA) Engineer at Spirit Electronics located in Phoenix, AZ. The FA Engineer will play a vital role in our FA/DPA lab analyzing microelectronics ...

TSMC

Failure Analysis Engineer

Phoenix, AZ · On-site

Failure Analysis Engineer Join TSMC Arizona, a world-class leader in semiconductor manufacturing, where innovation drives the future. As part of our team, you'll work alongside top talent in a ...

TSMC

Failure Analysis Engineer

Phoenix, AZ · On-site

Failure Analysis Engineer Join TSMC Arizona, a world-class leader in semiconductor manufacturing, where innovation drives the future. As part of our team, you'll work alongside top talent in a ...

Intel

Package Failure Analysis Engineer

Phoenix, AZ · On-site

The engineer on shift will be responsible for technical functions such as design, test, checkout ... Develop failure analysis innovative techniques, BKMs, and/or approaches to accelerate failure ...

Intel

Package Failure Analysis Engineer

Phoenix, AZ

The engineer on shift will be responsible for technical functions such as design, test, checkout ... Develop failure analysis innovative techniques, BKMs, and/or approaches to accelerate failure ...

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Failure Analysis Engineer information

See Arizona salary details

$42.4K

$86.8K

$126.3K

How much do failure analysis engineer jobs pay per year?

As of Aug 29, 2026, the average yearly pay for failure analysis engineer in Arizona is $86,833.00, according to ZipRecruiter salary data. Most workers in this role earn between $65,200.00 and $110,000.00 per year, depending on experience, location, and employer.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Senior roles or those with specialized skills in materials or electronics can earn higher salaries, often exceeding $120,000 annually.
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Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Arizona as of August 2026, with employment types broken down into 85% Full Time, 13% Part Time, and 2% Contract. Highlights an 81% Physical, 5% Hybrid, and 14% Remote job distribution, with an average salary of $86,833 per year, or $41.7 per hour.

Failure Analysis Engineer

SPIRIT ELECTRONICS

Phoenix, AZ • On-site

Full-time

Re-posted 21 days ago

Job description

Description

Company Description: 

Spirit Electronics is a veteran-owned, woman-owned value-added supplier of high reliability components, engineering services and superior supply chain solutions. With a history rooted in serving the military and space industries, Spirit strives to be a valued partner to key technology sectors. As an award-winning distributor, Spirit delivers authorized products and a range of value-added services, including SMI/VMI, foundry access, electrical and environmental testing, design, assembly, and end-of-life management.


Position Overview:

This is a full-time role for a Failure Analysis (FA) Engineer at Spirit Electronics located in Phoenix, AZ. The FA Engineer will play a vital role in our FA/DPA lab analyzing microelectronics, semiconductors, EEE components, and printed circuit board assemblies (PCBAs). The FA Engineer will work with the Technical Sales Team to understand customer requirements, provide quotes and estimated timelines to complete the work. The FA Engineer will need to be flexible and accommodate a wide range of devices and components analyzed in Spirit's lab. Additionally, the FA Engineer will be responsible for ensuring lab equipment is utilized effectively, and work orders are completed on time to meet schedules. The FA Engineer will be responsible for establishing and maintaining quality standards and procedures and working with the Quality Team to pass certifications and audits.


US PERSON REQUIREMENT

Due to US Export control laws, must be a US Citizen, Permanent Resident or have protected status


Essential Job Functions:

  • Act as the main point of contact for Technical Sales for RFQ, Quoting, Deliverables, and Cycle Time requirements
  • Execute hands-on operations for C-SAM, X-Ray, decapsulation, cross-sectioning, SEM, EDS, microscopic inspection, and destructive      physical analysis (DPA) services, including sample preparation
  • Manage lab resources to ensure high utilization and timely completion of work orders
  • Track, report, and expedite lab work orders to meet customer committed schedules
  • Analyze test and inspection results to provide customers with results, conclusions, and suggested follow-up actions
  • Act as subject matter expert for completed analysis and create presentations, reports, and data pack collateral for lab work orders
  • Coordinate with Quality to ensure SOPs are updated, accurate, and meet AS9100 and ISO9001 standards, and successfully pass customer and certification audits
  • Conduct FA lab tours and act as spokesman for Spirit's FA capabilities
  • Maintain lab equipment to preventative maintenance and calibration schedules

Requirements

Requirements:

  • 5-7 years of experience in semiconductor device analysis, failure analysis, or related field
  • Bachelor's degree in electrical engineering, electronics engineering, or a related field
  • Advanced degrees or technical certifications are a plus
  • Hands-on experience with failure analysis, device analysis, technology tear-down, reverse engineering, DPA testing, and construction analysis of semiconductors, passive, and discrete devices
  • Extensive experience with MIL-STD for EEE and semiconductor components, especially DPA MIL-STD-1580
  • Ability to work independently and as part of a collaborative team in a dynamic work environment
  • Strong solution-focused work ethic with a high degree of flexibility supporting multiple projects of varying complexity and      priority
  • Strong problem-solving skills with ability to analyze complex circuits and devices
  • High level of accuracy and attention to detail in analytical processes
  • Excellent communication skills with ability to collaborate with cross-functional teams and present technical information clearly
  • Knowledge of personnel and product safety practices, including ESD and FOD controls

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