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Sr Failure Analysis Engineer Jobs (NOW HIRING)

Foxconn WI

Failure Analysis Engineer

Mount Pleasant, WI · On-site

Failure Analysis Engineer Department: L10 /L11 Test Engineering Employment Type: Full Time Location: 868 Description FII USA, Inc ., a Foxconn Technology Group Company, is seeking a Failure Analysis ...

Amphenol TCS

Failure Analysis Engineer

Yocumtown, PA · On-site

Failure Analysis Engineer Location: Etters, PA Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile ...

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Sr Failure Analysis Engineer information

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$59.5K

$126.6K

$183.5K

How much do sr failure analysis engineer jobs pay per year?

As of Jul 24, 2026, the average yearly pay for sr failure analysis engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Failure Analysis Engineer, and why are they important?

To thrive as a Sr Failure Analysis Engineer, you need a strong background in materials science, electronics, and failure analysis methodologies, usually supported by a degree in engineering or a related field. Expertise with analytical tools such as SEM, TEM, FIB, and industry-standard failure analysis software is typically required, along with knowledge of quality standards like Six Sigma or IPC. Critical thinking, problem-solving, and clear communication are key soft skills for effectively diagnosing issues and presenting findings to cross-functional teams. These competencies are vital for accurately identifying root causes, preventing future failures, and driving continuous product improvement.

What is the difference between Sr Failure Analysis Engineer vs Failure Analysis Engineer?

AspectSr Failure Analysis EngineerFailure Analysis Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ FAI or relatedBachelor's or Master's in Engineering, similar certifications
Work EnvironmentManufacturing, electronics, aerospace, or automotive industriesSame industries, often in R&D or quality departments
Employer & Industry UsageUsed in large corporations, tech firms, manufacturing plantsCommon in similar settings, often as entry to mid-level roles

The main difference between a Sr Failure Analysis Engineer and a Failure Analysis Engineer lies in experience and responsibility. The senior role typically involves more complex analysis, mentorship, and project leadership, while the standard role focuses on executing failure investigations under supervision. Both roles require similar credentials and work in comparable environments, but the senior position indicates a higher level of expertise and accountability.

What are some common challenges faced by a Sr Failure Analysis Engineer when working with cross-functional teams?

A Sr Failure Analysis Engineer often collaborates with design, manufacturing, and quality teams to identify the root causes of product failures. One common challenge is effectively communicating complex technical findings to non-engineering stakeholders and ensuring recommendations are clearly understood and actionable. Additionally, balancing multiple urgent failure investigations while maintaining detailed documentation and meeting tight deadlines can be demanding. Building strong cross-functional relationships and proactively sharing insights helps facilitate smoother collaboration and more successful problem resolution.

What does a Sr Failure Analysis Engineer do?

A Sr Failure Analysis Engineer investigates and determines the root causes of product or component failures in manufacturing or field environments. They use various analytical tools and techniques, such as microscopy, electrical testing, and material analysis, to examine failed products and recommend corrective actions. Their work helps improve product reliability, prevent recurring issues, and support quality assurance efforts. They also prepare detailed reports and collaborate with design, manufacturing, and quality teams to implement solutions.
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Sr Failure Analysis Engineer jobs near you
Infographic showing various Sr Failure Analysis Engineer job openings in the United States as of July 2026, with employment types broken down into 79% Full Time, 12% Part Time, and 9% Contract. Highlights an 76% Physical, 4% Hybrid, and 20% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.

Failure Analysis Engineer

WISTRON INFOCOMM USA CORPORATION

Fort Worth, TX • On-site

Full-time

Posted 13 days ago

Job description

Job Purpose:
- The Failure Analysis Engineer at WISTRON INFOCOMM USA CORPORATION is responsible for identifying, analyzing, and resolving product failures to enhance product reliability and performance. This role involves conducting thorough investigations into product defects, developing solutions to prevent recurrence, and collaborating with cross-functional teams to implement improvements. The engineer will play a critical role in ensuring product quality and customer satisfaction by systematically addressing issues and driving continuous improvement initiatives.
Key Responsibilities:
- Conduct detailed failure analysis on electronic components and systems to identify root causes of defects and malfunctions.
- Utilize advanced diagnostic tools and techniques to assess product failures and generate comprehensive reports.
- Collaborate with design, manufacturing, and quality assurance teams to develop corrective actions and preventive measures.
- Implement and manage failure analysis processes and methodologies to ensure consistent and accurate results.
- Communicate findings and recommendations to stakeholders, including engineering teams and management, to facilitate informed decision-making.
- Maintain detailed documentation of analysis procedures, findings, and corrective actions for future reference and continuous improvement.
- Stay updated with industry trends and advancements in failure analysis techniques and technologies.
- Participate in cross-functional meetings and projects to support product development and enhancement efforts.
- Provide technical expertise and guidance to junior engineers and technicians in the failure analysis process.
- Ensure compliance with industry standards and company policies in all failure analysis activities.

Required Education:
- Bachelor's degree in Electrical Engineering, Mechanical Engineering, Materials Science, or a related field. A Master's degree or higher is preferred.
Required Experience:
- Minimum of 3-5 years of experience in failure analysis within the electronics or semiconductor industry.
- Proven track record of conducting root cause analysis and implementing corrective actions to resolve product failures.
- Experience with advanced analytical techniques such as Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDX), and X-ray Fluorescence (XRF).
- Familiarity with reliability testing and environmental stress screening methods.
Required Skills and Abilities:
- Strong analytical and problem-solving skills with the ability to interpret complex data and draw meaningful conclusions.
- Proficiency in using laboratory equipment and software tools related to failure analysis.
- Excellent communication skills, both written and verbal, to effectively convey technical information to cross-functional teams and stakeholders.
- Ability to work independently as well as collaboratively within a team environment.
- Strong attention to detail and organizational skills to manage multiple projects and priorities effectively.
- Knowledge of industry standards and best practices related to failure analysis and quality assurance.
- Demonstrated ability to document findings and prepare comprehensive technical reports.

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