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Process Safety Engineer Jobs in Illinois (NOW HIRING)

Linde

CO2 OES Process Engineer

Burr Ridge, IL · On-site

$90K - $132K/yr

You will develop and maintain a thorough understanding of CO2 production processes, safety requirements, engineering standards, policies, guidelines, and operating/maintenance procedures through ...

GEI Consultants

Senior Dam Safety Engineer

Quincy, IL · On-site

$104K - $143K/yr

Experience with dam safety and the FERC regulatory process including STIDs, PFMAs, CSIRs, and SQRAs ... Civil and dam engineering design experience, including development of design drawings ...

GEI Consultants

Senior Dam Safety Engineer

Quincy, IL · On-site

$104K - $143K/yr

Experience with dam safety and the FERC regulatory process including STIDs, PFMAs, CSIRs, and SQRAs ... Civil and dam engineering design experience, including development of design drawings ...

GEI Consultants

Senior Dam Safety Engineer

Burlington, IL · On-site

$99K - $136K/yr

Experience with dam safety and the FERC regulatory process including STIDs, PFMAs, CSIRs, and SQRAs ... Civil and dam engineering design experience, including development of design drawings ...

GEI Consultants

Senior Dam Safety Engineer

Burlington, IL · On-site

$99K - $136K/yr

Experience with dam safety and the FERC regulatory process including STIDs, PFMAs, CSIRs, and SQRAs ... Civil and dam engineering design experience, including development of design drawings ...

Solenis

Process Design Engineer

Virginia, IL · On-site +1

Develop and optimize manufacturing processes to improve safety, product quality, reliability ... Develop engineering documentation, design standards, and best practices to improve consistency ...

Solenis

Process Design Engineer

Tennessee, IL · On-site +1

Develop and optimize manufacturing processes to improve safety, product quality, reliability ... Develop engineering documentation, design standards, and best practices to improve consistency ...

Cvr Energy, Inc.

SAFETY SPECIALIST

East Dubuque, IL · On-site

Position will also have responsibility for assisting with conceptual design and project engineering ... Responsible for assisting the Manager Safety & Process Safety in reviewing, revising and ...

CVR Energy, Inc.

SAFETY SPECIALIST

East Dubuque, IL · On-site

Position will also have responsibility for assisting with conceptual design and project engineering ... Responsible for assisting the Manager Safety & Process Safety in reviewing, revising and ...

Archer Daniels Midland

Partner with the Total Process Safety Leaders to ensure the plant is in compliance with process ... A Bachelor's degree in Occupational Health and Safety, Engineering, Environmental or other ...

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Showing results 41-60

All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Illinois

Process Safety Engineer information

See Illinois salary details

$37.3K

$109.7K

$152.1K

How much do process safety engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for process safety engineer in Illinois is $109,663.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,900.00 and $125,000.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs

What are the most commonly searched types of Process Safety Engineer jobs in Illinois?

The most popular types of Process Safety Engineer jobs in Illinois are:

What are popular job titles related to Process Safety Engineer jobs in Illinois?

For Process Safety Engineer jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Process Safety Engineer jobs in Illinois look for?

The top searched job categories for Process Safety Engineer jobs in Illinois are:

What cities in Illinois are hiring for Process Safety Engineer jobs?

Cities in Illinois with the most Process Safety Engineer job openings:

What are popular job titles related to Process Safety Engineer jobs in IL?

For Process Safety Engineer jobs in IL, the most frequently searched job titles are:

Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 14% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $109,663 per year, or $52.7 per hour.

Nuclear Safety Engineer

Westinghouse Electric Company, LLC

Burr Ridge, IL • On-site

$58K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

This job post has expired today. Applications are no longer accepted.

Job description

Are you interested in being part of an innovative team that supports Westinghouse's mission to provide clean energy solutions? At Westinghouse, we recognize that our employees are our most valuable asset and we seek to identify, attract and recruit the most qualified talent while recognizing and encouraging the value of diversity in the global workplace.
As a Nuclear Safety Engineer you will perform routine and calculations under the mentorship of your manager or more senior engineers. Your manager may assign other responsibilities listed below on an as-needed basis.
You will report to the Manager- Nuclear Safety Services and be located at Burr Ridge and can work in a hybrid capacity.
Key Responsibilities:
  • Perform engineering calculations related to nuclear safety, fluid flow, probability risk assessment, equipment qualification, heat and mass transfer, by manager
  • Prepare appropriate documentation supporting evaluations and analyses
  • Verify routine design evaluations and analyses performed by others, as qualified.
  • Interface on a limited basis with customers, vendors, and other teams on engineering level to obtain information necessary to perform work assignments
  • Obtain results to routine technical problems
  • Develop skills necessary to assume more independent assignments and support the strategic initiativesIdentify and recommend improvements in processes on continuing basis and support implementation and identify and help develop new business opportunities.
  • Plan and schedule own work to meet assignment requirements within schedule and budgetary requirements
  • Ensure accuracy and completeness of assigned tasks

Qualifications:
  • Bachelor's degree in engineering (Nuclear, Mechanical, Chemical)
  • 0-2 years
  • Coding experience in one or more of the following areas is required: Mathcad, C++, Fortran, and Visual Basic.
  • We desire experience in dispersion modeling and severe accident modeling and analysis. Additionally, we are interested in thermal-hydraulics modeling and analysis, specifically with RELAP. Furthermore, we are looking for experience in facility hazard modeling and analysis, and equipment qualification. Laboratory experience with custom experiments is also desirable.

We are committed to transparency and equity in all of our people practices. The base salary range for this position, which is dependent upon experience, qualifications and skills, is estimated to be $58,400 to 73,000 per year.
#LI-Hybrid
Why Westinghouse?
Our benefits package is tailored to meet the diverse needs of our employees, while also promoting wellness and career growth. The following are representative of what we offer:
  • Comprehensive Medical benefits which could include medical, dental, vision, prescription coverage and Health Savings Account (HSA) with employer contributions options
  • Wellness Programs designed to support employees in maintaining their health and well-being including Employee Assistance Program providing support for our employees and their household members
  • 401(k) with Company Match Contributions to support employees' retirement
  • Paid Vacations and Company Holidays
  • Opportunities for Flexible Work Arrangements to promote work-life balance
  • Educational Reimbursement and Comprehensive Career Programs to help employees grow in their careers
  • Global Recognition and Service Programs to celebrate employee accomplishments and service
  • Employee Referral Program

Westinghouse Electric Company is the global nuclear energy industry's first choice for safe, clean, and efficient energy solutions. We enable our delivery of this vision by living our value system:
  • Safety and Quality
  • Integrity and Trust
  • Customer Focus and Innovation
  • Speed and Passion to Win
  • Teamwork and Accountability

While our Global Headquarters are located in Cranberry Township, PA, we have over 11,000 employees working at locations in 19 different countries. You can learn more by visiting http://www.westinghousenuclear.com.
Westinghouse is an Equal Opportunity Employer including Veterans and Individuals with Disabilities
Get connected with Westinghouse on social media: Twitter | Facebook | LinkedIn| YouTube
Employment opportunities may require access to information which is subject to the export control regulations of the United States. Hiring decisions for such positions are required by law to be made in compliance with these regulations. Applicants for employment opportunities in other countries must be able to meet the comparable export control requirements of that country and of the United States.

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