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Process Safety Engineer Jobs in Illinois (NOW HIRING)

CITGO Petroleum Corporation

LM PSM Intern

Lemont, IL · On-site +1

$36.19/hr

The Process Safety Engineer Intern actively works with Business Unit engineers in their designated operating areas to implement, update, improve PSM systems and processes, standards, and procedures ...

New

Linde

CO2 OES Process Engineer

Burr Ridge, IL

$111K/yr

* You will develop and maintain a thorough understanding of CO2 production processes, safety requirements, engineering standards, policies, guidelines, and operating/maintenance procedures through ...

Linde Group

CO2 OES Process Engineer

Burr Ridge, IL · On-site

$111K/yr

* You will develop and maintain a thorough understanding of CO2 production processes, safety requirements, engineering standards, policies, guidelines, and operating/maintenance procedures through ...

Metra

System Safety Engineer

Chicago, IL · On-site

$101K/yr

... process in accordance with Federal and State laws, including the Illinois Veterans Preference Act ... Reporting to the Director, Safety, the System Safety Engineer will be responsible for defining ...

Ocean State Job Lot

System Safety Engineer

Chicago, IL · On-site

... process in accordance with Federal and State laws, including the Illinois Veterans Preference Act ... Reporting to the Director, Safety, the System Safety Engineer will be responsible for defining ...

Sotera Health

Sr. Process Engineer

Oak Brook, IL · On-site

$105K - $135K/yr

The name Sotera Health was inspired by Soteria, the Greek goddess of safety, and reflects the ... The Engineer also leads development and documentation of new sterilization processes. In ...

Actalent

Process Engineer

Burlington, IL · On-site

$50 - $63/hr

Process Engineer The Process Engineer role, focuses on driving industrial investment projects that ... Promote process safety and regulatory compliance by integrating safety and quality considerations ...

Actalent

Process Engineer

Hampshire, IL

$50 - $63/hr

Process Engineer The Process Engineer role, focuses on driving industrial investment projects that ... Promote process safety and regulatory compliance by integrating safety and quality considerations ...

Stepan Company

Process Engineering Leader

Elwood, IL

$123K - $190K/yr

This position provides leadership for the Process Engineering organization at our Millsdale, IL site and serves as the technical authority for process technology, process safety, manufacturing ...

New

Stepan

Process Engineering Leader

Elwood, IL

$123K - $190K/yr

This position provides leadership for the Process Engineering organization at our Millsdale, IL site and serves as the technical authority for process technology, process safety, manufacturing ...

New

Amp Americas

Project & Process Engineer

Chicago, IL · On-site

Manage project cost, schedule, scope, quality, and safety. * Participate in construction ... Strong process engineering fundamentals, including ability to perform engineering calculations and ...

Linde

CO2 OES Process Engineer

Burr Ridge, IL · On-site

$90K - $132K/yr

You will develop and maintain a thorough understanding of CO2 production processes, safety requirements, engineering standards, policies, guidelines, and operating/maintenance procedures through ...

GEI Consultants

Senior Dam Safety Engineer

Burlington, IL · On-site

$99K - $136K/yr

Experience with dam safety and the FERC regulatory process including STIDs, PFMAs, CSIRs, and SQRAs ... Civil and dam engineering design experience, including development of design drawings ...

GEI Consultants

Senior Dam Safety Engineer

Burlington, IL · On-site

$99K - $136K/yr

Experience with dam safety and the FERC regulatory process including STIDs, PFMAs, CSIRs, and SQRAs ... Civil and dam engineering design experience, including development of design drawings ...

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Showing results 21-40

All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Illinois

Process Safety Engineer information

See Illinois salary details

$37.3K

$109.7K

$152.1K

How much do process safety engineer jobs pay per year?

As of Sep 12, 2026, the average yearly pay for process safety engineer in Illinois is $109,663.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,900.00 and $125,000.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs

What are the most commonly searched types of Process Safety Engineer jobs in Illinois?

The most popular types of Process Safety Engineer jobs in Illinois are:

What are popular job titles related to Process Safety Engineer jobs in Illinois?

For Process Safety Engineer jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Process Safety Engineer jobs in Illinois look for?

The top searched job categories for Process Safety Engineer jobs in Illinois are:

What cities in Illinois are hiring for Process Safety Engineer jobs?

Cities in Illinois with the most Process Safety Engineer job openings:

What are popular job titles related to Process Safety Engineer jobs in IL?

For Process Safety Engineer jobs in IL, the most frequently searched job titles are:

Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 21% Part Time, 1% Contract, and 1% Nights. Highlights an 97% Physical, and 3% Remote job distribution, with an average salary of $109,663 per year, or $52.7 per hour.

LM PSM Intern

Lemont, IL • On-site, Remote

CITGO Petroleum Corporation
Oil and Coal Products Manufacturing • 1 - 5K employees
Learn more about CITGO Petroleum Corporationexternal

$36.19/hr

Internship

Medical, Dental, Vision, Life, Retirement, PTO

Posted 2 days ago

New

Citgo rating

6.5

Company rating: 6.5 out of 10

Based on 59 frontline employees who took The Breakroom Quiz

Job description

CITGO PETROLEUM CORPORATION

CITGO Petroleum Corporation is a recognized leader in the refining industry and operates under the well-known CITGO brand. CITGO owns and operates three refineries located in Lake Charles, LA.; Lemont, IL.; and Corpus Christi, TX, and wholly and/or jointly owns 43 active terminals, nine pipelines and three lubricants blending and packaging plants. With approximately 3,300 employees and a combined crude capacity of approximately 829,000 barrels-per-day (bpd), positions CITGO as one of the best-branded supplier companies in the industry.

At CITGO our people are our most important resource.  Our core values are Safety, Integrity, Respect, Accountability, and Care.

Job Summary

The CITGO Lemont Refinery is searching for an HSE intern - Process Safety Engineer intern, who will be become familiar with the refinery organization and work processes while learning refinery safe work practices. The intern may be assigned to assist in implementing and maintaining systems to reduce risk to diminish or remove hazards. The Process Safety Engineer Intern actively works with Business Unit engineers in their designated operating areas to implement, update, improve PSM systems and processes, standards, and procedures, and communicates critical PSM/RMP-related performance information to the HSSE Department. This position is a paid 12-week summer internship. A presentation covering all aspects of the internship experience and accomplishments will be expected at the end of the term. This position is located on-site at the CITGO Refinery in Lemont, Illinois.

Expected Hourly Range: 20.48 - $36.19

Application deadline is September 30, 2026

Minimum Qualifications
  • Must be a full-time student pursuing a bachelor's or master's degree in Chemical Engineering, Mechanical Engineering, Civil Engineering, Industrial Engineering, Fire Protection Engineering, or Fire Protection and safety Engineering Technology from an ABET-accredited program.
  • Must be at least a sophomore status in college (completion of freshman year) with an overall GPA of 3.0 or above
  • Available to work forty hours (40) per week
  • Must have current valid driver’s license
  • Candidate must possess strong analytical and communication skills and be able to work in a team environment
  • Transportation Worker Identification Credential (TWIC) Eligibility 
    • Eligibility Requirements:  The Maritime Transportation Security Act requires all persons who will need unescorted access to a regulated facility to have a valid Transportation Worker Identification Credential (TWIC), issued in accordance with the rules established by the United States Coast Guard and the Transportation Security Administration. The following link lists the eligible criteria for all persons trying to obtain a TWIC card http://www.tsa.gov/assets/pdf/immigration_eligibility.pdf
Job Duties
  • Assist with facilitating various forms of hazard analysis including Hazard and Operability Studies (HazOp), Layers of Protection Analysis (LOPA), what-if, and what-if checklist methods
  • Assist with the PHA Program and the life cycle for the PHA process 
  • Development of interim risk reduction strategies for high-consequence scenarios 
  • Participate in HSE meetings
  • Interact regularly and frequently with Operations, Maintenance, and Engineering at assigned areas to build rapport and to be aware of, and assist with resolving, process safety issues 
  • Develop and deliver training on process safety management and related topics. Advise on the interpretation and application of internal and external standards 
  • Participate in incident investigations, review cause maps, and ensure post-incident lessons learned and incident prevention strategies are implemented 
  • Provide technical support to the facility’s process safety teams as well as associated process safety programs and their initiatives 
  • Identify and establish leading indicator metrics that are tracked, trended, and used in a way to identify areas of concerns, improvement programs, address risk/ hazards and ultimately eliminate incidents 
  • Develop expertise in administering the refinery Management of Change (MOC) program and working closely with site MOC Champion for continuous improvement 
  • Perform training, lead team meetings, compose and deliver presentations to various groups at all levels of the organization.
  • Complete End of Internship Summary and Presentation

Job duties displayed above are not all-inclusive, site-specific responsibilities may be assigned. 

Here are the incentives we offer:

• Remote Work options available for eligible positions
• Options are department and/or location specific
• 9/80 Work Schedule Option (where applicable)
• Annual Vacation Incentive (40-120 hours of additional pay) for Eligible Employees
• Paid Vacation Time
• Company-Paid Holidays
• Caregiver Leave
• Excellent 401(k) Match
• Pension Plan

• Performance Incentive

• Company-Paid Sick Leave and Long-Term Disability
• Medical, Dental, & Vision Plans; FSA and HSA options
• Company-Paid Life Insurance for Active Employees
• Healthy Rewards Program
• Service Awards Program
• Educational Assistance Plan
• Dependent Children Scholarships
• Reimbursement for Gym Membership
• Employee Discount Programs
• On-site Health Clinic (select locations)
• On-site Cafeteria (select locations)
• On-site Credit Union and ATM (Corporate office only)
• On-site Fitness Center (select locations)


PLEASE NOTE ALL JOBS DO NOT QUALIFY FOR ALL PERKS

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or disability.

Requisition ID - 2132 

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