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Process Safety Engineer Jobs in Illinois (NOW HIRING)

Position Overview The Process Safety Management (PSM) Engineer leads process risk reduction initiatives across multiple manufacturing facilities handling flammable materials. This role serves as the ...

Lead initiatives for continuous improvement in safety processes and procedures. Minimum Qualifications * Bachelor's degree in occupational health and safety, industrial engineering, or a related ...

Sr. Safety Engineer

Normal, IL · On-site

$111 - $139/hr

Hands‑on experience performing machine/process risk assessments and implementing engineering controls (e.g., guarding, interlocks, safety PLCs, presence‑sensing devices). * Strong knowledge of ...

New

HSE Engineer II

Des Plaines, IL · On-site

$95K - $143K/yr

As a Process Safety Engineer here at Honeywell, you will be responsible for overseeing and directing the organization's Process Safety engineering efforts. You will ensure the highest standards of ...

Hands-on experience performing machine/process risk assessments and implementing engineering controls (e.g., guarding, interlocks, safety PLCs, presence-sensing devices). * Strong knowledge of OSHA ...

HSE Engineer II

Des Plaines, IL · On-site

$95K - $143K/yr

As a Process Safety Engineer here at Honeywell, you will be responsible for overseeing and directing the organization's Process Safety engineering efforts. You will ensure the highest standards of ...

Hands-on experience performing machine/process risk assessments and implementing engineering controls (e.g., guarding, interlocks, safety PLCs, presence-sensing devices). * Strong knowledge of OSHA ...

Supporting all safety efforts and promoting Company safety culture to all levels of coworkers and ... Conducting training and assisting in the onboarding process. * Attending pre-construction meetings ...

Safety Engineer (CES)

Oak Brook, IL · On-site

$85K - $110K/yr

The Safety Engineer (CES) is responsible for overseeing the implementation and enforcement of ... Final compensation will be determined during the interview process by the hiring authority. We are ...

CO2 OES Process Engineer

Burr Ridge, IL · On-site

$111K/yr

* You will develop and maintain a thorough understanding of CO2 production processes, safety requirements, engineering standards, policies, guidelines, and operating/maintenance procedures through ...

CO2 OES Process Engineer

Burr Ridge, IL · On-site

$111K/yr

* You will develop and maintain a thorough understanding of CO2 production processes, safety requirements, engineering standards, policies, guidelines, and operating/maintenance procedures through ...

... process in accordance with Federal and State laws, including the Illinois Veterans Preference Act ... Reporting to the Director, Safety, the System Safety Engineer will be responsible for defining ...

New

Sr. Process Engineer

Oak Brook, IL

$105K - $135K/yr

The name Sotera Health was inspired by Soteria, the Greek goddess of safety, and reflects the ... The Engineer also leads development and documentation of new sterilization processes. In ...

Showing results 21-40

Process Safety Engineer information

See Illinois salary details

$37.3K

$109.7K

$152.1K

How much do process safety engineer jobs pay per year?

As of Aug 21, 2026, the average yearly pay for process safety engineer in Illinois is $109,663.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,900.00 and $125,000.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Illinois?

The most popular types of Process Safety Engineer jobs in Illinois are:

What job categories do people searching Process Safety Engineer jobs in Illinois look for?

The top searched job categories for Process Safety Engineer jobs in Illinois are:

What cities in Illinois are hiring for Process Safety Engineer jobs?

Cities in Illinois with the most Process Safety Engineer job openings:

Infographic showing various Process Safety Engineer job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 14% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $109,663 per year, or $52.7 per hour.

Director, Process Safety and Design

AbbVie

North Chicago, IL • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 9 days ago


AbbVie rating

8.6

Company rating: 8.6 out of 10

Based on 101 frontline employees who took The Breakroom Quiz

15th of 86 rated pharmaceutical


Job description

Company Description

About AbbVie

AbbVie's mission is to discover and deliver innovative medicines and solutions that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people's lives across several key therapeutic areas including immunology, oncology and neuroscience - and products and services in our Allergan Aesthetics portfolio. For more information about AbbVie, please visit us at www.abbvie.com. Follow @abbvie on LinkedIn, Facebook, Instagram, X and YouTube.

Job Description

Reporting directly to the Vice President of Global Engineering, this role will have high visibility to the Operations executive leadership team as a key leader and globally recognized Subject Matter Expert - sharing your knowledge and expertise to ensure that we deliver best-in-class process design in the projects that we execute and throughout our global manufacturing network. In this role, you will be expected to bring new ideas, industry best practices and innovative solutions so that we are continuously ensuring our manufacturing facilities operate at the highest standards of engineering design and process safety.

Responsibilities:

  • You will be a trusted partner and establish process safety strategy for the global manufacturing network, providing Leadership with regular updates on the manufacturing sites and continuous improvement initiatives related to Process Safety Management (PSM).
  • Successfully engaging globally across all manufacturing sites, collaborating with site leadership to create defined timelines for the implementation of process safety recommendations and continuous improvement goals. You will have joint responsibility with Site Directors to ensure that timelines are achieved.
  • With your team of SMEs, you will be accountable to drive global network Process Hazard Analysis (PHA) efforts, capital project design reviews, process safety training and other process safety initiatives.
  • Design, develop, implement and monitor the process safety roadmap for the global network with an overarching focus to drive standardized processes, reduce risk, eliminate failure modes and ensure global compliance.
  • Leveraging your background in Chemical Engineering, Chemistry or related technical field, provide technical support to global network of sites on design and process safety related issues.
  • Drive continuous improvement process safety culture across the network. Be a visible leader for AbbVie's Zero. Believe it. Achieve it.(ZBA) philosophy.
  • Lead process safety reviews, during design and start-up for major capital projects across the global network. Provide technical input for Requests for Capital Expenditure (RCE) to ensure that significant safety and environmental aspects are properly integrated during the Front-End Planning design process for new product introduction, product-transfer between sites, and changes to existing processes and equipment. Lead the hazard screening process for Tech Transfers and New Product Introductions.
  • Develop network dashboard of process safety related KPIs to measure continuous improvement progress. Maintain currency with industry best practices, Best Available Technologies (BAT), and trends. Share this knowledge with peers and leadership.
  • With your team, support the process safety element of internal EHS audits to ensure compliance with applicable standards and policies, adoption of best practices to identify and manage risk, and conformance to company directives.
  • Experienced people leader with proven responsibility for talent selection, talent development and performance management.
Qualifications
  • Bachelor's Degree required in Chemical Engineering, or other technical field preferably in engineering or life sciences. Master's degree not required, but preferred.
  • Experience leading and coaching a diverse team to success, adapting your leadership style as needed to excel.
  • Ability to partner with, influence and guide decision making at global senior leadership level.
  • 15+ years' experience in the pharmaceutical and/or chemical industries in engineering or manufacturing support environment.
  • Demonstrated experience in process engineering, process design or a technical safety discipline.
  • 30% travel with this role due to the global nature of the position
Additional Information

Applicable only to applicants applying to a position in any location with pay disclosure requirements under state or local law: 

  • The compensation range described below is the range of possible base pay compensation that the Company believes in good faith it will pay for this role at the time of this posting based on the job grade for this position. Individual compensation paid within this range will depend on many factors including geographic location, and we may ultimately pay more or less than the posted range. This range may be modified in the future. 

  • We offer a comprehensive package of benefits including paid time off (vacation, holidays, sick), medical/dental/vision insurance and 401(k) to eligible employees.

  • This job is eligible to participate in our long-term incentive programs. 

Note: No amount of pay is considered to be wages or compensation until such amount is earned, vested, and determinable. The amount and availability of any bonus, commission, incentive, benefits, or any other form of compensation and benefits that are allocable to a particular employee remains in the Company's sole and absolute discretion unless and until paid and may be modified at the Company's sole and absolute discretion, consistent with applicable law.

AbbVie is an equal opportunity employer and is committed to operating with integrity, driving innovation, transforming lives and serving our community. Equal Opportunity Employer/Veterans/Disabled. 

US & Puerto Rico only - to learn more, visit https://www.abbvie.com/join-us/equal-employment-opportunity-employer.html

US & Puerto Rico applicants seeking a reasonable accommodation, click here to learn more:

https://www.abbvie.com/join-us/reasonable-accommodations.html


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About AbbVie

Sourced by ZipRecruiter

AbbVie's mission is to discover and deliver innovative medicines that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people's lives across several key therapeutic areas: immunology, oncology, neuroscience, eye care, virology, women's health, and gastroenterology, in addition to products and services across its Allergan Aesthetics portfolio. For more information about AbbVie, please visit us at www.abbvie.com. Follow @abbvie on Twitter, Facebook, Instagram, YouTube, and LinkedIn.

Industry

Scientific research and development services

Company size

10,000+ Employees

Headquarters location

North Chicago, IL, US

Year founded

2013