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Process Safety Management Jobs in Illinois (NOW HIRING)

Sun-Chemical

Process Safety Engineer II

Northlake, IL · On-site

$105K - $120K/yr

Lead Process Safety Management (PSM) activities, including PHAs, risk assessments, PSSRs, and hazard reviews. * Identify and implement safety, reliability, and process improvement solutions. * Manage ...

Sun Chemical

Process Safety Engineer I

Northlake, IL · On-site

$105K - $120K/yr

Manage safety-related capital projects from concept through startup. * Conduct HAZOPs, support Management of Change (MOC), and ensure regulatory compliance. * Collaborate with Operations, EHS ...

Sun Chemical

Process Safety Engineer I

Northlake, IL · On-site

$105K - $120K/yr

Manage safety-related capital projects from concept through startup. * Conduct HAZOPs, support Management of Change (MOC), and ensure regulatory compliance. * Collaborate with Operations, EHS ...

Archer Daniels Midland

Your role will be to own the implementation of progressive ADM Process Safety Management (PSM) systems, not just to meet, but to exceed, corporate and local compliance standards. You'll leverage your ...

ADM

Process Safety Engineer - Decatur, IL

Decatur, IL · On-site

$72K - $136K/yr

Your role will be to own the implementation of progressive ADM Process Safety Management (PSM) systems, not just to meet, but to exceed, corporate and local compliance standards. You'll leverage your ...

Orbia

HSE Process Safety Manager

Henry, IL · On-site

$108K - $176K/yr

... Process Safety Manager to support our business from our Henry site ... This position must provide operational senior management with specific recommendations on all short ...

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All JobsProcess Safety Management JobsProcess Safety Management Jobs in Illinois

Process Safety Management information

See Illinois salary details

$78K

$121.1K

$181.7K

How much do process safety management jobs pay per year?

As of Sep 12, 2026, the average yearly pay for process safety management in Illinois is $121,128.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,700.00 and $135,700.00 per year, depending on experience, location, and employer.

What is Process Safety Management?

Process Safety Management (PSM) is a systematic approach to preventing the release of hazardous chemicals and managing the risks associated with processes that involve highly hazardous substances. It involves a set of interrelated principles, regulations, and practices designed to protect workers, facilities, and the environment from catastrophic incidents such as fires, explosions, and toxic releases. PSM includes elements like hazard analysis, mechanical integrity, training, and emergency planning. Organizations implementing PSM must comply with regulatory standards, such as OSHA’s PSM standard in the United States. Effective PSM enhances workplace safety and helps ensure regulatory compliance.

What are some common challenges faced by professionals in Process Safety Management, and how can they be addressed?

Professionals in Process Safety Management (PSM) often face challenges such as ensuring consistent compliance across teams, managing complex regulatory requirements, and fostering a strong safety culture. Effective communication and regular training are essential to keep all employees informed and engaged with safety protocols. Collaborating closely with operations, engineering, and maintenance teams helps identify risks early and implement proactive solutions. Additionally, staying up-to-date with industry standards and conducting frequent audits can help address potential gaps in safety processes.

What are the key skills and qualifications needed to thrive as a Process Safety Management professional, and why are they important?

To thrive in Process Safety Management, you need a strong background in chemical engineering, industrial safety, or related fields, often supported by relevant degrees and industry experience. Familiarity with risk assessment tools, safety management systems (such as OSHA PSM standards), and certifications like CSP or CIH are typically required. Strong analytical thinking, attention to detail, and effective communication skills help professionals identify hazards and implement preventative measures collaboratively. These skills ensure the safe operation of industrial processes, protect employees and the environment, and help organizations comply with regulatory requirements.

What is the difference between Process Safety Management vs Process Safety Technician?

AspectProcess Safety ManagementProcess Safety Technician
CertificationsOSHA Process Safety Management (PSM) certification, safety trainingOSHA PSM training, technical safety certifications
Work EnvironmentManagement systems, compliance oversight, safety program developmentField inspections, equipment monitoring, safety procedures implementation
Employer & Industry UsageRefineries, chemical plants, oil & gas facilitiesRefineries, chemical manufacturing, industrial plants

Process Safety Management focuses on developing and maintaining safety programs to prevent major incidents, while Process Safety Technicians implement safety procedures, conduct inspections, and support safety compliance on the ground. Both roles are essential in ensuring industrial safety and require related certifications and industry experience.

What are the most commonly searched types of Process Safety Management jobs in Illinois?

The most popular types of Process Safety Management jobs in Illinois are:

What are popular job titles related to Process Safety Management jobs in Illinois?

For Process Safety Management jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Process Safety Management jobs in Illinois look for?

The top searched job categories for Process Safety Management jobs in Illinois are:

Process Safety Management jobs near you
Infographic showing various Process Safety Management job openings in Illinois as of September 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 86% Physical, 3% Hybrid, and 11% Remote job distribution, with an average salary of $121,128 per year, or $58.2 per hour.

Associate Director - Process Safety

Burr Ridge, IL

Linde
See more jobs at Lindeexternal

Full-time

Re-posted 9 days ago

Linde rating

8.1

Company rating: 8.1 out of 10

Based on 82 frontline employees who took The Breakroom Quiz

Job description

  • You will provide strategic and technical leadership for Process Safety Management and Risk Management Program initiatives
  • You will partner with Operations, Engineering, Maintenance, and Business Leadership to identify, assess, and mitigate process safety risks
  • Drive a culture of operational excellence, continuous learning, and regulatory compliance
  • You will maintain alignment with corporate process safety goals and assist personnel with compliance interpretation
  • Champion and promote a strong process safety culture with urgency and integrity
  • You will prepare and deliver presentations, documentation, and reports on process safety activities to senior management
  • Track and report process safety indicators, metrics, action plans, and recommendations
  • Identify process safety improvement opportunities and recommend new tools and work process enhancements
  • You will ensure development, review, and update of process safety procedures, engineering standards, and guidelines
  • Lead integration of process safety deliverables in project execution and management of change
  • You will oversee hazard identification and risk assessment procedures including Process Hazard Analysis, Layers of Protection
  • Analysis, Facility Siting, and Human Factors
  • You will lead incident investigations and root cause analyses, promoting transparency and learning
  • Participate in Pre-Startup Safety and Operational Readiness Reviews
  • You will manage process safety assessments and training development, delivering training when appropriate

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