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Process Safety Management Jobs in Illinois (NOW HIRING)

Process Safety Engineer II

Northlake, IL · On-site

$105K - $120K/yr

Manage safety-related capital projects from concept through startup. * Conduct HAZOPs, support Management of Change (MOC), and ensure regulatory compliance. * Collaborate with Operations, EHS ...

Process Safety Engineer II

Northlake, IL · On-site

$105K - $120K/yr

Manage safety-related capital projects from concept through startup. * Conduct HAZOPs, support Management of Change (MOC), and ensure regulatory compliance. * Collaborate with Operations, EHS ...

Your role will be to own the implementation of progressive ADM Process Safety Management (PSM) systems, not just to meet, but to exceed, corporate and local compliance standards. You'll leverage your ...

Process Safety Engineer

Joliet, IL · On-site

$107.60 - $161.50/hr

Experience and expertise in dust hazard management, evaluating processes for dust hazard fire and explosion risks (DHA) Annual Or Hourly Compensation Range The base salary range for this position is ...

... Process Safety Manager to support our business from our Henry site ... This position must provide operational senior management with specific recommendations on all short ...

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Showing results 1-20

Process Safety Management information

See Illinois salary details

$78K

$121.1K

$181.7K

How much do process safety management jobs pay per year?

As of Aug 22, 2026, the average yearly pay for process safety management in Illinois is $121,128.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,700.00 and $135,700.00 per year, depending on experience, location, and employer.

What is Process Safety Management?

Process Safety Management (PSM) is a systematic approach to preventing the release of hazardous chemicals and managing the risks associated with processes that involve highly hazardous substances. It involves a set of interrelated principles, regulations, and practices designed to protect workers, facilities, and the environment from catastrophic incidents such as fires, explosions, and toxic releases. PSM includes elements like hazard analysis, mechanical integrity, training, and emergency planning. Organizations implementing PSM must comply with regulatory standards, such as OSHA’s PSM standard in the United States. Effective PSM enhances workplace safety and helps ensure regulatory compliance.

What are some common challenges faced by professionals in Process Safety Management, and how can they be addressed?

Professionals in Process Safety Management (PSM) often face challenges such as ensuring consistent compliance across teams, managing complex regulatory requirements, and fostering a strong safety culture. Effective communication and regular training are essential to keep all employees informed and engaged with safety protocols. Collaborating closely with operations, engineering, and maintenance teams helps identify risks early and implement proactive solutions. Additionally, staying up-to-date with industry standards and conducting frequent audits can help address potential gaps in safety processes.

What are the key skills and qualifications needed to thrive as a Process Safety Management professional, and why are they important?

To thrive in Process Safety Management, you need a strong background in chemical engineering, industrial safety, or related fields, often supported by relevant degrees and industry experience. Familiarity with risk assessment tools, safety management systems (such as OSHA PSM standards), and certifications like CSP or CIH are typically required. Strong analytical thinking, attention to detail, and effective communication skills help professionals identify hazards and implement preventative measures collaboratively. These skills ensure the safe operation of industrial processes, protect employees and the environment, and help organizations comply with regulatory requirements.

What is the difference between Process Safety Management vs Process Safety Technician?

AspectProcess Safety ManagementProcess Safety Technician
CertificationsOSHA Process Safety Management (PSM) certification, safety trainingOSHA PSM training, technical safety certifications
Work EnvironmentManagement systems, compliance oversight, safety program developmentField inspections, equipment monitoring, safety procedures implementation
Employer & Industry UsageRefineries, chemical plants, oil & gas facilitiesRefineries, chemical manufacturing, industrial plants

Process Safety Management focuses on developing and maintaining safety programs to prevent major incidents, while Process Safety Technicians implement safety procedures, conduct inspections, and support safety compliance on the ground. Both roles are essential in ensuring industrial safety and require related certifications and industry experience.

What are the most commonly searched types of Process Safety Management jobs in Illinois?

The most popular types of Process Safety Management jobs in Illinois are:

What job categories do people searching Process Safety Management jobs in Illinois look for?

The top searched job categories for Process Safety Management jobs in Illinois are:

Infographic showing various Process Safety Management job openings in Illinois as of August 2026, with employment types broken down into 91% Full Time, and 9% Part Time. Highlights an 100% In-person job distribution, with an average salary of $121,128 per year, or $58.2 per hour.

Engineer, Process Safety

Nutrien Ag Solutions Limited

Deerfield, IL • On-site

$110.40 - $173.47/hr

Other

Medical, Dental, Vision, Life, PTO

Posted 4 days ago


Nutrien Ag Solutions rating

7.0

Company rating: 7.0 out of 10

Based on 173 frontline employees who took The Breakroom Quiz

31st of 65 rated farming


Job description

Nutrien is a leading provider of crop inputs and services, and our business results make a positive impact on the world. Our purpose, Feeding the Future, is the reason we come to work each day. We’re guided by our culture of care and our core values: We put safety first. We act with integrity. We are stronger together. We deliver with excellence.

Nutrien Ag Solutions is the retail division of Nutrien, providing full-acre solutions through our network of trusted crop consultants at more than 2,000 locations in North America, South America, and Australia. For more than 150 years, we have been helping growers achieve the highest yields with the most sustainable solutions possible, offering a wide selection of products, including our proprietary brands: Loveland Products, Inc.; Proven®Seed; Dyna-Gro®Seed; as well as financial, custom application and precision ag services.

Through the collective expertise of our nearly 26,000 employees, we operate a world-class network of production, distribution, and ag retail facilities. We efficiently serve growers’ needs and strive to provide a more profitable, sustainable, and secure future for all stakeholders. Help us raise the expectation of what an agriculture company can be and grow your career with Nutrien and Nutrien Ag Solutions.

Reporting to the Director, PSM, the Engineer, Process Safety will bring strong analytical and troubleshooting abilities that can be applied to equipment, systems, and program development, driving continual improvement opportunities. The successful candidate for this role will possess excellent communication and presentation skills, combined with the ability to work effectively both independently and collaboratively, supported by outstanding time management and organizational capabilities. Applicants will demonstrate respect for individual diversity and a genuine eagerness to collaborate, assist others, and approach challenges with determination to achieve shared success. Additionally, you are a skilled Process Hazard Analysis facilitator and an experienced incident investigation leader, with extensive knowledge of process safety management best practices and industry standards.

This role is located at Nutrien’s Deerfield, Illinois office and is not available for remote work.

What You’ll Do:
  • Oversee process safety management programs for multiple Loveland Proprietary Products facilities and provide process safety engineering expertise to support safe, reliable, and efficient operations.
  • Engage with site personnel in a manner that demonstrates appreciation and respect for others. Ensure by example that collaboration, positive communication and willingness to help form the foundation of a service‑oriented approach with sites and personnel.
  • Track, trend, and analyze site KPIs to drive continuous improvement of process safety and risk mitigation. Work with operations and support functions to identify process safety improvement and sustainment opportunities.
  • Collaborate on the maintenance of process safety information (PSI) as needed to support process safety, management of change, personnel training, risk assessments and risk decision making, emergency response activities, and regulatory requirements.
  • Facilitate process hazard analyses (PHAs), abnormal condition risk assessments, and support other risk studies, including safety integrity level determination (SILD) studies.
  • Provide oversight and guidance of the Management of Change process and Pre-Startup Safety Reviews.
  • Conduct reviews of proposed changes to facility designs as part of the management of change process (including participating in project design review meetings, as needed).
  • Participate in and/or lead incident investigations of process safety events. Ensure that root causes are properly identified and appropriately addressed. Oversee the development of necessary corrective and preventative actions and track them to completion.
  • Review site emergency response plans and provide recommendations for improvement, as needed.
  • Participate in internal process safety management audits and assessments, oversee the development corrective actions, and track them to completion.
  • Provide process safety management training to site personnel and mentor new engineers and leaders in the fundamentals of process safety and risk management.
  • Coach front line leaders on process safety work processes, field engagements and behaviors.
  • Assist with the development and review of inspection, testing and preventive maintenance (ITPM) plans for mechanical, electrical, and instrumentation and controls equipment; monitor and follow up on results to support risk of impairments.
  • Assist with development, implementation, and continuous improvement of process safety standards and best practices.
  • Ability to travel up to 50% of the time to other Nutrien sites.
What You’ll Bring:
  • Bachelor’s degree in chemical or mechanical engineering; or equivalent background and experience.
  • 15+ years in a process safety engineering role, working in an industrial processing environment.
  • Background in chemical processing, with anhydrous ammonia experience preferred.
  • Experience with PHAPro, SAP, Microsoft Excel, Word, Visio.
  • Working knowledge of process safety management (29 CFR 1910.119) and risk management plan regulations (40 CFR 68).

The salary range for this role, in Deerfield, IL location, is between $110,400 - $173,470. While we provide this range as general guidance, several factors are taken into consideration when making compensation decisions including, but not limited to, candidate skill set, experience and training, licensure and certifications, work location, and other business and organizational needs. Actual salary and benefits may differ based upon location.

We provide an attractive benefits package that includes comprehensive medical, dental, vision coverage, and life insurance and well as disability coverage for positions working more than 30 hours per week. In addition, we have a retirement program that encourages our employees to save for the longer term, with generous matching employer contributions. Our benefit package also demonstrates our culture of care with paid vacation, sick days and holidays as well as paid personal and maternity/parental leaves and an Employee and Family Assistance Program. Details of the benefits package will be shared in the application process.

In addition to base pay, this role is also eligible to participate in our annual incentive plan, consistent with the terms of our program(s) where discretionary pay out of awards is reflecting components such as performance of the company and the employee. Details will be discussed through the application process.

This information is provided in compliance with applicable state equal pay and pay equity legislation and is the company's good faith and reasonable estimate of the compensation range and benefits offered for this position. The compensation offered to the successful applicant may vary based on factors including experience, skills, education, location, and other job-related reasons. Nutrien also makes internal equity a consideration in all pay decisions.

The estimated salary that Indeed, Glassdoor and LinkedIn lists does not represent Nutrien's compensation structure. Nutrien is an equal opportunity employer. We evaluate qualified applicants without regard to race, color, religion, sex, age, national origin, disability, veteran status, genetic information, and other legally protected categories.

This job will remain posted until filled. In accordance with Nutrien policies, you will be required to undergo a background check, and may be required to undergo a substance test. While we appreciate all applications we receive, only candidates under consideration will be contacted. Applicants must meet minimum age requirements, as permitted by law.

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