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Process Safety Management Jobs in Illinois (NOW HIRING)

Process Safety Engineer II

Northlake, IL · On-site

$105K - $120K/yr

Manage safety-related capital projects from concept through startup. * Conduct HAZOPs, support Management of Change (MOC), and ensure regulatory compliance. * Collaborate with Operations, EHS ...

Manage safety-related capital projects from concept through startup. * Conduct HAZOPs, support Management of Change (MOC), and ensure regulatory compliance. * Collaborate with Operations, EHS ...

Your role will be to own the implementation of progressive ADM Process Safety Management (PSM) systems, not just to meet, but to exceed, corporate and local compliance standards. You'll leverage your ...

Process Safety Engineer

Joliet, IL · On-site

$107K - $161K/yr

Experience and expertise in dust hazard management, evaluating processes for dust hazard fire and explosion risks (DHA) Annual or Hourly Compensation Range: The base salary range for this position is ...

Process Safety Engineer

Joliet, IL · On-site

$107K - $161K/yr

Experience and expertise in dust hazard management, evaluating processes for dust hazard fire and explosion risks (DHA) Annual or Hourly Compensation Range: The base salary range for this position is ...

Your role will be to own the implementation of progressive ADM Process Safety Management (PSM) systems, not just to meet, but to exceed, corporate and local compliance standards. You'll leverage your ...

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Process Safety Management information

See Illinois salary details

$78K

$121.1K

$181.7K

How much do process safety management jobs pay per year?

As of Aug 9, 2026, the average yearly pay for process safety management in Illinois is $121,128.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,700.00 and $135,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Safety Management professional, and why are they important?

To thrive in Process Safety Management, you need a strong background in chemical engineering, industrial safety, or related fields, often supported by relevant degrees and industry experience. Familiarity with risk assessment tools, safety management systems (such as OSHA PSM standards), and certifications like CSP or CIH are typically required. Strong analytical thinking, attention to detail, and effective communication skills help professionals identify hazards and implement preventative measures collaboratively. These skills ensure the safe operation of industrial processes, protect employees and the environment, and help organizations comply with regulatory requirements.

What are some common challenges faced by professionals in Process Safety Management, and how can they be addressed?

Professionals in Process Safety Management (PSM) often face challenges such as ensuring consistent compliance across teams, managing complex regulatory requirements, and fostering a strong safety culture. Effective communication and regular training are essential to keep all employees informed and engaged with safety protocols. Collaborating closely with operations, engineering, and maintenance teams helps identify risks early and implement proactive solutions. Additionally, staying up-to-date with industry standards and conducting frequent audits can help address potential gaps in safety processes.

What is the difference between Process Safety Management vs Process Safety Technician?

AspectProcess Safety ManagementProcess Safety Technician
CertificationsOSHA Process Safety Management (PSM) certification, safety trainingOSHA PSM training, technical safety certifications
Work EnvironmentManagement systems, compliance oversight, safety program developmentField inspections, equipment monitoring, safety procedures implementation
Employer & Industry UsageRefineries, chemical plants, oil & gas facilitiesRefineries, chemical manufacturing, industrial plants

Process Safety Management focuses on developing and maintaining safety programs to prevent major incidents, while Process Safety Technicians implement safety procedures, conduct inspections, and support safety compliance on the ground. Both roles are essential in ensuring industrial safety and require related certifications and industry experience.

What is Process Safety Management?

Process Safety Management (PSM) is a systematic approach to preventing the release of hazardous chemicals and managing the risks associated with processes that involve highly hazardous substances. It involves a set of interrelated principles, regulations, and practices designed to protect workers, facilities, and the environment from catastrophic incidents such as fires, explosions, and toxic releases. PSM includes elements like hazard analysis, mechanical integrity, training, and emergency planning. Organizations implementing PSM must comply with regulatory standards, such as OSHA’s PSM standard in the United States. Effective PSM enhances workplace safety and helps ensure regulatory compliance.
What are the most commonly searched types of Process Safety Management jobs in Illinois? The most popular types of Process Safety Management jobs in Illinois are:
What job categories do people searching Process Safety Management jobs in Illinois look for? The top searched job categories for Process Safety Management jobs in Illinois are:
Infographic showing various Process Safety Management job openings in Illinois as of August 2026, with employment types broken down into 91% Full Time, and 9% Part Time. Highlights an 100% In-person job distribution, with an average salary of $121,128 per year, or $58.2 per hour.

Process Safety Management (PSM) Engineer

Coeur Mining

Chicago, IL • On-site

$115K - $140K/yr

Full-time

Medical, Life, Retirement, PTO

Re-posted 19 days ago


Coeur Mining rating

8.9

Company rating: 8.9 out of 10

Based on 8 frontline employees who took The Breakroom Quiz

2nd of 41 rated mining


Job description

Company Summary

We are a U.S.-based, well-diversified, growing precious metals producer with seven wholly-owned operations: the New Afton gold-copper mine in British Columbia, Canada, the Rainy River gold-silver mine in Ontario, Canada, the Las Chispas silver-gold mine in Sonora, Mexico, the Palmarejo gold-silver mine in Chihuahua, Mexico, the Rochester silver-gold mine in Nevada, the Kensington gold mine in Alaska and the Wharf gold mine in South Dakota. In addition, the Company wholly-owns the Silvertip polymetallic critical minerals exploration project in British Columbia, Canada.

Coeur is the only mining company with headquarters in Chicago. The office is conveniently located in the heart of downtown Chicago, near public transportation. Coeur offers a flexible, hybrid work model and a culture that prioritizes health and safety, teamwork, career development, and growth. We are a growing business with various opportunities in accounting, IT, engineering, technical services, HR, and other corporate functions. If you want to grow your career in a progressive, team-oriented environment, apply today.

Position Overview

The Process Safety Management (PSM) Engineer is a high-impact, strategic role reporting directly to the Corporate PSM Director. The primary mission is to support the design, deployment, and long-term sustainability of the Corporate PSM Framework across seven diverse mine sites. We are seeking a top-tier learner, a resilient, flexible professional capable of navigating complex change management environments. The successful candidate will act as a bridge between Corporate standards and Site operations, enthusiastically engaging local leaders and multidisciplinary teams to transform "Risk on Paper" into "Risk in the Field". This role requires a unique "Soft-Technical" blend. During the first two years, the PSM Engineer will be the "Face of Change". Must be technically competent enough to earn the respect of Site Engineers, yet empathetic enough to manage the friction that naturally occurs during a multi site system rollout. Look for candidates who demonstrate "Disciplined Execution" in their previous roles.

Key Responsibilities

  • Maturity Assessment & Baseline: Support Corporate teams in auditing the current maturity level of all sites, identifying gaps against RAGAGEP (Recognized and Generally Accepted Good Engineering Practices).
  • Standardization & Design: Assist in drafting the "North Star" corporate standards for HIRA (Hazard Identification and Risk Assessment), Management of Change (MOC), and Engineering Controls.
  • Training & Capability Building: Develop and deliver high-energy training modules to Site Champions and Custodians to ensure the mechanical "Rules of the System" are understood and respected.
  • Field Deployment & Coaching: Lead the on-site "Mechanical Expansion" (Year 2), coaching site teams through the first wave of Baseline PHAs, P&ID updates, and the population of the Critical Spares and MOC registries.
  • Analytics & Performance Monitoring: Conduct data analytics on site-level performance, monitoring leading and lagging indicators via Corporate Dashboards to ensure consistency across the company.
  • Change Management: Actively listen to site-specific challenges to adapt Corporate guidelines into practical, field-executable procedures without compromising safety integrity.
  • Recommendation Stewardship: Oversee the Centralized Action Tracking system, ensuring that high-risk recommendations from HIRA and Incident Investigations are funded, tracked, and closed on time.

Qualifications

  • Industrial Background: 5–8 years of experience in high-hazard environments, specifically processing plants, chemical facilities, or heavy industrial operations. Direct experience in the Mining Sector is highly valued.
  • Lifecycle Awareness: Proven exposure to the engineering lifecycle, including the design, construction, and commissioning (PSSR) of capital projects and "Operational Readiness" phases.
  • Technical Literacy: Broad understanding of industrial equipment (Mechanical, E&I, and Structural) and the ability to interpret Process Safety Information (PSI), such as P&IDs and PFDs.
  • Risk Leadership: Demonstrated experience facilitating risk assessment workshops (HAZOP, What-If, FMEA) involving cross-functional teams and frontline workers.
  • Analytical Rigor: Experience in incident investigation and Root Cause Analysis (RCA), with the ability to categorize severity and translate findings into actionable system improvements.
  • Language & Mobility: Full professional proficiency in English; Spanish proficiency is a significant advantage. Ability to travel to mine sites 50%–60% of the time.

The salary range offered for this role is USD $115k - $140k USD range. The salary range is a good-faith estimate. The salary offer to the successful candidate will be based on job-related education, training, and/or experience. The salary offer will not be based on a candidate’s salary history at other jobs, and by law, Coeur Mining will not seek information about salary history, and candidates should not share such information with Coeur Mining. Coeur Mining provides a comprehensive benefits package including retirement benefits, health benefits, paid time off, parental and caregiver leave, life & accident insurance, and other voluntary and well-being benefits. Coeur Mining also provides a discretionary bonus program that may include an equity component.


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