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Process Safety Management Jobs in Illinois (NOW HIRING)

... Process Safety Manager to support our business from our Henry site ... This position must provide operational senior management with specific recommendations on all short ...

Your role will be to own the implementation of progressive ADM Process Safety Management (PSM) systems, not just to meet, but to exceed, corporate and local compliance standards. You'll leverage your ...

Responsible for assisting the Manager Safety & Process Safety in reviewing, revising and implementing company Safety and Health policies, procedures and systems to promote worker safety and health.

Responsible for assisting the Manager Safety & Process Safety in reviewing, revising and implementing company Safety and Health policies, procedures and systems to promote worker safety and health.

Sr. Process Engineer

Oak Brook, IL · On-site

$105K - $135K/yr

Designs robust processes that meet quality, safety, and regulatory standards, with scalability across multiple sites or systems * Support Project Managers with development of new process designs ...

Position Overview The Process Safety Management (PSM) Engineer leads process risk reduction initiatives across multiple manufacturing facilities handling flammable materials. This role serves as the ...

HSE Manager

Crete, IL · On-site

$103K - $120K/yr

Support OSHA Process Safety Management (PSM), EPA regulatory compliance, Risk Management Program (RMP), and other site HSE initiatives while ensuring compliance with applicable federal, state, and ...

Process Safety Management (PSM): Champion the application of PSM practices, including Employee Participation, Mechanical Integrity, and Pre-Startup Safety Review. * Job Analysis: Perform routine job ...

Manufacturing Plant EHS Manager

Chicago, IL · On-site

$85K - $115K/yr

Ensure compliance with OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) standards, including scheduling Process Hazard Analyses, submitting Risk Management Plans, and ...

Process Safety Management (PSM): Champion the application of PSM practices, including Employee Participation, Mechanical Integrity, and Pre-Startup Safety Review. * Job Analysis: Perform routine job ...

... management system. * Act as a champion and mentor for colleague safety engagement that comes in many forms. * Partner with the Total Process Safety Leaders to ensure the plant is in compliance with ...

Showing results 21-40

Process Safety Management information

See Illinois salary details

$78K

$121.1K

$181.7K

How much do process safety management jobs pay per year?

As of Aug 20, 2026, the average yearly pay for process safety management in Illinois is $121,128.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,700.00 and $135,700.00 per year, depending on experience, location, and employer.

What is Process Safety Management?

Process Safety Management (PSM) is a systematic approach to preventing the release of hazardous chemicals and managing the risks associated with processes that involve highly hazardous substances. It involves a set of interrelated principles, regulations, and practices designed to protect workers, facilities, and the environment from catastrophic incidents such as fires, explosions, and toxic releases. PSM includes elements like hazard analysis, mechanical integrity, training, and emergency planning. Organizations implementing PSM must comply with regulatory standards, such as OSHA’s PSM standard in the United States. Effective PSM enhances workplace safety and helps ensure regulatory compliance.

What are some common challenges faced by professionals in Process Safety Management, and how can they be addressed?

Professionals in Process Safety Management (PSM) often face challenges such as ensuring consistent compliance across teams, managing complex regulatory requirements, and fostering a strong safety culture. Effective communication and regular training are essential to keep all employees informed and engaged with safety protocols. Collaborating closely with operations, engineering, and maintenance teams helps identify risks early and implement proactive solutions. Additionally, staying up-to-date with industry standards and conducting frequent audits can help address potential gaps in safety processes.

What are the key skills and qualifications needed to thrive as a Process Safety Management professional, and why are they important?

To thrive in Process Safety Management, you need a strong background in chemical engineering, industrial safety, or related fields, often supported by relevant degrees and industry experience. Familiarity with risk assessment tools, safety management systems (such as OSHA PSM standards), and certifications like CSP or CIH are typically required. Strong analytical thinking, attention to detail, and effective communication skills help professionals identify hazards and implement preventative measures collaboratively. These skills ensure the safe operation of industrial processes, protect employees and the environment, and help organizations comply with regulatory requirements.

What is the difference between Process Safety Management vs Process Safety Technician?

AspectProcess Safety ManagementProcess Safety Technician
CertificationsOSHA Process Safety Management (PSM) certification, safety trainingOSHA PSM training, technical safety certifications
Work EnvironmentManagement systems, compliance oversight, safety program developmentField inspections, equipment monitoring, safety procedures implementation
Employer & Industry UsageRefineries, chemical plants, oil & gas facilitiesRefineries, chemical manufacturing, industrial plants

Process Safety Management focuses on developing and maintaining safety programs to prevent major incidents, while Process Safety Technicians implement safety procedures, conduct inspections, and support safety compliance on the ground. Both roles are essential in ensuring industrial safety and require related certifications and industry experience.

What are the most commonly searched types of Process Safety Management jobs in Illinois?

The most popular types of Process Safety Management jobs in Illinois are:

What job categories do people searching Process Safety Management jobs in Illinois look for?

The top searched job categories for Process Safety Management jobs in Illinois are:

Infographic showing various Process Safety Management job openings in Illinois as of August 2026, with employment types broken down into 91% Full Time, and 9% Part Time. Highlights an 100% In-person job distribution, with an average salary of $121,128 per year, or $58.2 per hour.

HSE Process Safety Manager

Orbia

Henry, IL • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 6 days ago


Job description

Orbia Advance Corporation is a Purpose-led company with big aspirations. We are out to advance life around the world while maximizing value to our shareholders, customers and employees. The Company is passionate about the topics that define how people will live and thrive tomorrow: the future of cities, buildings, agriculture, and materials. Orbia Advance Corporation has five business groups which offer innovative solutions across multiple industries including building and infrastructure, data communications, chemicals and more. In 2018, Orbia Advance Corporation bought a majority stake in Israeli-based Netafim, the world’s leader in drip irrigation, and is helping the world ‘grow more with less’ as it helps to solve food and water scarcity. Orbia Advance Corporation has operations in 41 countries with more than 22,000 employees.

We started as a producer of commodities and have evolved to become a provider of innovative solutions that address the global issues of rapid urbanization, water and food scarcity, and a growing and aging population. We’re already a global leader in Polymers, Fluor, Building & Infrastructure, Datacom, and Precision Irrigation. We have embarked on a CEO-led transformation, as part of our journey to become a truly purpose-led, future fit company.

Polymer Solutions (Vestolit), an Orbia business, is looking for a Health, Safety, Environment/Process Safety Manager to support our business from our Henry site. This position must provide operational senior management with specific recommendations on all short and long-term HSE/PSM strategies to reduce incident frequency and severity across all aspects of these critical components in the operating activities. This individual provides technical and compliance expertise to business leadership and personnel at all levels of the organization. Ensure PSV plants are complying with Federal, State, Country, and local HSE/PSM regulations and are actively aware of existing and anticipated new regulations. This includes interpreting standards, enforcing adherence to regulations, and advising management on needed actions. This individual must drive the implementation of strategic SEHS/PSM initiatives to achieve Corporate and business objectives.

RESPONSIBILITIES

  • Lead the Site/ Country/ BU in the HSE/PSM Culture in the drive to zero injuries and incidents

  • Define and implement the key performance indicators to elevate the HSE/PSM culture to excellence

  • Support the operational leaders in HSE/ PSM aspects

  • Lead the coordination of Orbia/PSV Standards

  • Manage and oversee compliance with federal, state, and local security programs, including (i.e., C-TPAT (Vinyl Products / Import/Export Security Standards, Vinyl+)

  • Oversee and direct Emergency Response activities, ensuring proper training and readiness for both internal and external first responders at all sites

  • Lead the Site(s), Plant(s) Safety Professionals in setting direction and content of HSE & PSM programs, training, trend analysis, and best practices rollouts

  • Support the OPS Corporate EHS/PSM/Sustainability initiative; this includes participation in technical committees and teams (i.e., Global Sustainability, PSM ProcessMAP, Corporate Safety Standards, etc.)

  • Lead, manage, and develop a team of direct reports with the goal of eliminating injuries and preventing environmental releases

  • Support the business in the achievement of defined sustainability goals

  • Develop and implement growth and development plans for the HSE/PSM team

  • Provide strategic direction for product stewardship within the country

MINIMUM QUALIFICATIONS AND REQUIREMENTS

  • Education: Bachelor's degree in Environmental/Safety/Chemicals/Process

  • Professional Certifications Desired:

    • Certified Safety Professional (CSP)

    • Certified Hazardous Materials Manager (CHMM)

    • Certified Process Safety Professional (CCPSC)

  • ISO 9001/14001/45001 auditor certification

  • Knowledge of OSHA Standards, PSM Regulations / Process Safety Standards, US Homeland Security Standards, HazMat Regulations and compliance, PVC MACT Regulations and compliance, Industrial Hygiene standards, Supervisor and Interaction Management.

  • Over 5 Years of Professional Certification in various aspects of Process Safety and Environmental Management.

  • Over 10 Years of Plant experience in Manufacturing / Support of Chemical / Hazardous Materials operations as a team leader with excellent ability to communicate and cooperate with both internal and external personnel.

  • Highly active with Overall Excellent HSE/ Process Management KPI’s. for the business under his/her jurisdiction.

WHAT WE OFFER

  • 401k with a 6% company match (the company will automatically contribute an extra 3% of your plan-eligible pay to your 401k)

  • Multi-tier benefits (Medical, Dental, Vision) that you can tailor for yourself and dependents which include Employer-paid Short-Term Disability, Long-Term Disability, & Life Insurance

  • Wellness Employee Assistance Program (EAP), paid parental leave, Fitness & Weight-loss Reimbursement

  • Additional benefits include tuition reimbursement, eleven paid company holidays, paid vacation time, paid sick time, career development opportunities, and many other benefits in a collaborative culture that focuses on work & work-life balance, innovation, & teamwork. Benefits start on day one!

“The compensation for this position will typically range from $108,000 -$176,000/yr. The actual base pay offered to the successful candidate will be based on multiple factors, including but not limited to job-related knowledge/skills, experience, geographical location, and internal equity.

The compensation package may also include short and long-term incentive compensation. We offer a comprehensive benefits package that includes healthcare coverage, a 401(k)-retirement savings plan, paid company holidays, paid vacation time, paid sick time, parental leave, short- and long-term disability leave, and an employee assistance program. At Orbia, we are committed to taking care of our employees and believe in providing comprehensive support so you can thrive at work and home.”

Our Global brands: Dura-Line, Koura Global, Vestolit, Netafim, Alphagary, Wavin.

They offer a broad range of value added solutions and finished products that contribute to customers’ success and ultimate improve the quality of life for people around the world. Along its commitment to good citizenship, Orbia Advance Corporation delivers Total Value to customers, employees and investors worldwide, every day.