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Metal Forming Simulation Jobs (NOW HIRING)

Apple

Tooling Engineer- Metal

Cupertino, CA · On-site

... metal forming tooling and processes at our supply base.. Assist in the product design process ... simulation/FEAAbility to travel 25% requiredBS Degree in Engineering Material science ...

Apple

Tooling Engineer - Metal Stamping

Cupertino, CA · On-site

... metal forming tooling and processes at our supply base. . Assist in the product design process ... suppliersExperience with simulation/FEAUnderstanding of GD&T, DOE, stats (Cp/Cpk), data ...

TOOLS INC

Tool Designer

Sussex, WI · On-site

Overview Tools Inc. is an established tool and die, and metal stamping company in Sussex, WI ... Using SolidWorks and forming simulation tools, this role transforms customer part models into fully ...

Apple

Tooling Engineer- Metal

Cupertino, CA

$157K - $236K/yr

... metal forming tooling and processes at our supply base. Description Assist in the product design ... simulation/FEA Ability to travel 25% required BS Degree in Engineering Pay & Benefits At Apple ...

Apple

Tooling Engineer - Metal Stamping

Cupertino, CA

$187K - $281K/yr

... metal forming tooling and processes at our supply base. Description Assist in the product design ... simulation/FEA Understanding of GD&T, DOE, stats (Cp/Cpk), data analysis Good knowledge of ...

Apple

Tooling Engineer - Metal Stamping

Cupertino, CA · On-site

$187K - $281K/yr

... metal forming tooling and processes at our supply base. Assist in the product design process ... Experience with simulation/FEA * Understanding of GD&T, DOE, stats (Cp/Cpk), data analysis * Good ...

PrecisionX Group LLC

Mechanical Designer

Piscataway, NJ · On-site

... simulation tools for finite element analysis (FEA) and computational fluid dynamics (CFD). · Strong understanding of metallurgy, metal forming mechanics, and manufacturing processes, including deep ...

PrecisionX Group

Mechanical Designer

Piscataway, NJ · On-site

... simulation tools for finite element analysis (FEA) and computational fluid dynamics (CFD). • Strong understanding of metallurgy, metal forming mechanics, and manufacturing processes, including deep ...

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Metal Forming Simulation information

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$39K

$123.4K

$190.5K

How much do metal forming simulation jobs pay per year?

As of Jun 5, 2026, the average yearly pay for metal forming simulation in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Metal Forming Simulation Engineer, and why are they important?

To thrive as a Metal Forming Simulation Engineer, you need a solid background in mechanical or materials engineering, along with expertise in metal forming processes and finite element analysis (FEA). Proficiency in simulation software such as AutoForm, LS-DYNA, or Abaqus, and familiarity with CAD systems, are typically required, and certifications in FEA tools are advantageous. Strong problem-solving skills, attention to detail, and effective communication are essential soft skills for interpreting complex data and collaborating with diverse teams. These skills ensure accurate simulation results and optimized manufacturing processes, which are critical for cost efficiency and product quality.

What are some typical challenges faced by professionals in Metal Forming Simulation, and how can they be addressed?

Professionals in Metal Forming Simulation often encounter challenges such as inaccuracies in material modeling, complex geometry handling, and ensuring simulation results match real-world outcomes. Addressing these issues typically involves staying updated with the latest simulation software, collaborating closely with design and manufacturing teams, and validating simulations with experimental data. Developing strong problem-solving skills and continuously learning about new materials and forming technologies can also help overcome these common hurdles.

What is metal forming simulation?

Metal forming simulation is the use of computer-aided engineering (CAE) software to model and analyze metal forming processes such as stamping, forging, rolling, or extrusion. These simulations help engineers predict material behavior, identify potential defects, and optimize tool design before physical production begins. By using metal forming simulation, manufacturers can reduce prototyping costs, improve product quality, and minimize waste. It plays a crucial role in industries like automotive, aerospace, and manufacturing where precise metal shaping is required.

What is the difference between Metal Forming Simulation vs Metal Manufacturing Engineer?

AspectMetal Forming SimulationMetal Manufacturing Engineer
Primary FocusUsing software to model and optimize metal forming processesOverseeing and improving metal manufacturing operations
Required SkillsKnowledge of simulation software, materials science, and process parametersManufacturing processes, quality control, and production management
Work EnvironmentDesign labs, engineering offices, software environmentsFactories, production lines, manufacturing plants
Common CertificationsEngineering degrees, CAD/CAE software certificationsManufacturing certifications, Six Sigma, quality management

Metal Forming Simulation specialists focus on modeling and optimizing metal forming processes through simulation software, while Metal Manufacturing Engineers oversee the actual production processes on the factory floor. Both roles require engineering knowledge, but their work environments and daily tasks differ significantly.

More about Metal Forming Simulation jobs
What cities are hiring for Metal Forming Simulation jobs? Cities with the most Metal Forming Simulation job openings:
What are the most commonly searched types of Metal Forming Simulation jobs? The most popular types of Metal Forming Simulation jobs are:
What states have the most Metal Forming Simulation jobs? States with the most job openings for Metal Forming Simulation jobs include:
What job categories do people searching Metal Forming Simulation jobs look for? The top searched job categories for Metal Forming Simulation jobs are:
Metal Forming Simulation jobs near you
Infographic showing various Metal Forming Simulation job openings in the United States as of May 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

METALLURGICAL ENGINEER

Hornady Manufacturing Company

Grand Island, NE • On-site

Full-time

Posted 6 days ago

Job description

Immediate opening for a full-time Metallurgical Engineer at Hornady Manufacturing to support the design, development, and optimization of metal components and high-volume manufacturing processes. This role is focused on troubleshooting complex metal-forming processes like drawing, extrusion and tooling design to ensure rigorous safety and performance standards.

This position requires a balance of design and hands-on in a high-speed, tight-tolerance manufacturing involvement. Engineers are expected to take ownership of projects from concept through production, working closely with tooling, production, and engineering teams to deliver reliable, efficient solutions. This position reports to the Engineering Manager and works onsite at the various Hornady locations in and around Grand Island, NE.

Duties and Responsibilities:

  • Design and develop metal components and assemblies with emphasis on manufacturability, durability, and cost efficiency
  • Lead development and optimization of metal forming and drawing processes for high-volume production
  • Design and support tooling, including dies, fixtures, and forming tools required for production
  • Own projects from concept, design, tooling development, and production implementation
  • Work directly on the shop floor to validate designs, troubleshoot tooling, and support production needs
  • Collaborate closely with toolroom and production teams to implement and refine tooling solutions
  • Troubleshoot forming issues and implement corrective actions
  • Drive continuous improvement efforts to increase throughput, reduce scrap, and improve product quality
  • Perform tolerance analysis and ensure compliance with engineering and quality standards
  • Create and maintain detailed engineering drawings and documentation
  • Support new product development and transition designs into production
  • Ensure adherence to safety, quality, and regulatory requirements

Ideal candidates for this position will possess the following skills, abilities, and education:

  • Bachelor’s degree in Metallurgy, Mechanical Engineering, or related field, or experience equivalency.
  • 5+ years of experience in metal forming, stamping or part manufacturing
  • Proven skills in tooling design, including dies and forming tools
  • Strong understanding of material behavior in forming processes
  • Proficiency in interpreting and creating engineering drawings, including GD&T
  • Demonstrated ability to solve complex manufacturing problems in a production environment
  • Strong communication skills and ability to work cross-functionally
  • Proficiency in SolidWorks part design (or similar CAD software) and technical drawings
  • Proficiency with Microsoft Office products (Word, Excel and Outlook)
  • Experience working in high-speed manufacturing environments with tight tolerances
  • Experience with progressive dies and high-volume manufacturing environments
  • Experience with forming simulation or FEA tools
  • Experience with heat treating various alloy metals and understanding of its impact on material properties and performance
  • Hands-on machining or toolroom experience
  • Understanding of ammunition types, reloading equipment, and ballistics performance (preferred)
  • Ability to work in various environments: manufacturing floor, engineering lab, and ballistics shooting range
  • Ability to sit, stand, bend, climb or walk for 10 hours (or more) per day

        Competitive wages and comprehensive benefits package available. Qualified candidates should apply and submit a cover letter and resume by June 10th at https://www.hornady.com/corporate/employment.

        Founded in 1949, Hornady® Manufacturing Company is a family-owned business headquartered in Grand Island, Nebraska. Proudly manufacturing products that are made in the USA, Hornady® Manufacturing is a world leader in bullet, ammunition, security products, reloading tool and accessory design and manufacture.