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Metal Forming Simulation Jobs in Utica, MI (NOW HIRING)

Ford Motor Company

Die Process Engineer

Dearborn, MI · On-site

$125K - $166K/yr

... to simulate and analyze sheet metal forming processes, identifying potential formability issues and optimizing die designs for production feasibility. 3. Applying Geometric Dimensioning and ...

New

Ford Motor Company

Die Process Engineer

Dearborn, MI · On-site

$125K - $166K/yr

... to simulate and analyze sheet metal forming processes, identifying potential formability issues and optimizing die designs for production feasibility. 3. Applying Geometric Dimensioning and ...

New

Electromac

Simulation Design Engineer

Novi, MI · On-site

Solid background in metal stamping. • Proficiency with Siemens NX. SolidWorks, Catia, PTC Creo an ... Proficiency with AutoForm Forming Suite. * Able for cross boarder travel Preferred Qualifications:

Electromac

Simulation Design Engineer

Novi, MI · On-site

Solid background in metal stamping. · Proficiency with Siemens NX. SolidWorks, Catia, PTC Creo an ... Proficiency with AutoForm Forming Suite. * Able for cross boarder travel Preferred Qualifications:

Aampower

Logistics Process Engineer

Detroit, MI

They will also develop and evaluate pilot programs, simulations, and prototypes, as well as ... Dauch Corporation is a premier Driveline and Metal Forming supplier serving the global automotive ...

PHINIA Inc. - (USA)

Staff Engineer

Auburn Hills, MI · On-site

$85 - $115/hr

We seek a Staff Engineer to lead engineering analysis for mechanical simulation and digital ... Experience with metal stamping or forming processes. * Experience with Life Cycle Analysis and ...

Phinia

Staff Engineer

Auburn Hills, MI · Hybrid

Oversee engineering analysis efforts for mechanical simulation & digital validation of Canister and ... Experience with Metal Stamping or Forming process. Experience with Life Cycle Analysis and carbon ...

Phinia, Inc.

Staff Engineer

Auburn Hills, MI · On-site

Oversee engineering analysis efforts for mechanical simulation & digital validation of Canister and ... Experience with Metal Stamping or Forming process. Experience with Life Cycle Analysis and carbon ...

All JobsMetal Forming Simulation JobsMetal Forming Simulation Jobs in Utica, MI

Metal Forming Simulation information

See Utica, MI salary details

$35.6K

$112.6K

$173.8K

How much do metal forming simulation jobs pay per year?

As of Aug 26, 2026, the average yearly pay for metal forming simulation in Utica, MI is $112,576.00, according to ZipRecruiter salary data. Most workers in this role earn between $83,900.00 and $133,600.00 per year, depending on experience, location, and employer.

What is metal forming simulation?

Metal forming simulation is the use of computer-aided engineering (CAE) software to model and analyze metal forming processes such as stamping, forging, rolling, or extrusion. These simulations help engineers predict material behavior, identify potential defects, and optimize tool design before physical production begins. By using metal forming simulation, manufacturers can reduce prototyping costs, improve product quality, and minimize waste. It plays a crucial role in industries like automotive, aerospace, and manufacturing where precise metal shaping is required.

What are some typical challenges faced by professionals in metal forming simulation, and how can they be addressed?

Professionals in Metal Forming Simulation often encounter challenges such as inaccuracies in material modeling, complex geometry handling, and ensuring simulation results match real-world outcomes. Addressing these issues typically involves staying updated with the latest simulation software, collaborating closely with design and manufacturing teams, and validating simulations with experimental data. Developing strong problem-solving skills and continuously learning about new materials and forming technologies can also help overcome these common hurdles.

What are the key skills and qualifications needed to thrive as a metal forming simulation engineer, and why are they important?

To thrive as a Metal Forming Simulation Engineer, you need a solid background in mechanical or materials engineering, along with expertise in metal forming processes and finite element analysis (FEA). Proficiency in simulation software such as AutoForm, LS-DYNA, or Abaqus, and familiarity with CAD systems, are typically required, and certifications in FEA tools are advantageous. Strong problem-solving skills, attention to detail, and effective communication are essential soft skills for interpreting complex data and collaborating with diverse teams. These skills ensure accurate simulation results and optimized manufacturing processes, which are critical for cost efficiency and product quality.

What is the difference between Metal Forming Simulation vs Metal Manufacturing Engineer?

AspectMetal Forming SimulationMetal Manufacturing Engineer
Primary FocusUsing software to model and optimize metal forming processesOverseeing and improving metal manufacturing operations
Required SkillsKnowledge of simulation software, materials science, and process parametersManufacturing processes, quality control, and production management
Work EnvironmentDesign labs, engineering offices, software environmentsFactories, production lines, manufacturing plants
Common CertificationsEngineering degrees, CAD/CAE software certificationsManufacturing certifications, Six Sigma, quality management

Metal Forming Simulation specialists focus on modeling and optimizing metal forming processes through simulation software, while Metal Manufacturing Engineers oversee the actual production processes on the factory floor. Both roles require engineering knowledge, but their work environments and daily tasks differ significantly.

What job categories do people searching Metal Forming Simulation jobs in Utica, MI look for?

The top searched job categories for Metal Forming Simulation jobs in Utica, MI are:

What cities near Utica, MI are hiring for Metal Forming Simulation jobs?

Cities near Utica, MI with the most Metal Forming Simulation job openings:

Metal Forming Simulation jobs near you
Infographic showing various Metal Forming Simulation job openings in Utica, MI as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $112,576 per year, or $54.1 per hour.

DRE BIW - Underbody Engineer

Auburn Hills, MI

ALTEN Technology USA
Engineering Professional Services • 10K+ employees
Learn more about ALTEN Technology USAexternal

Full-time

Posted 16 days ago

Job description

Job Description:

  • The DRE (Design Release Engineer) - BIW Underbody is responsible for the design, development, validation, and release of underbody Body-in-White (BIW) components and assemblies.
  • This role requires strong communication and collaboration skills, as a significant portion of the job involves coordinating activities across design, manufacturing, simulation, and supplier teams.

Key Responsibilities:

  • Lead the development and release of BIW underbody stampings and assemblies.
  • Coordinate with cross-functional teams to ensure design, performance, quality, and manufacturing requirements are met.
  • Effectively communicate technical issues, listen to stakeholder concerns, and drive resolution of engineering challenges.
  • Review and understand forming simulation reports to assess manufacturability and support design decisions.
  • Utilize basic CAD knowledge to facilitate discussions with designers and review engineering solutions.
  • Apply GD&T principles to ensure dimensional integrity and compliance with functional requirements.
  • Support design reviews, change management activities, and product development milestones.

Required Skills:

  • Excellent communication and interpersonal skills.
  • Strong ability to collaborate, listen, and clearly communicate technical concerns.
  • Knowledge of BIW underbody stampings and assembly development.
  • Understanding of sheet metal forming and forming simulation reports.
  • Basic CAD proficiency - NX
  • Teamcenter
  • Strong GD&T knowledge and application.
  • Ability to work effectively in a fast-paced, cross-functional automotive environment.

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