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Metal Forming Simulation Jobs in Michigan (NOW HIRING)

Troy Design Manufacturing Company

Designer 1

Plymouth, MI · On-site

$19.50 - $23.75/hr

Extensive knowledge of sheet metal forming draw die design. * A very firm grasp of FEA analysis and ... Be fluent in Autoform FEA software for draw die and line die proveout through simulation modeling ...

Ford Motor Company

Research Engineer

Dearborn, MI · Hybrid

$99.10K - $166.20K/yr

You aren't just running a simulation; you are "weaving" the results of one simulation into the ... Thread spanning Metal Forming (Stamping/Casting), Body Construction, and Paint. You will ...

Aampower

Senior Industrial Engineer

Detroit, MI · Hybrid

$42.25 - $58/hr

Develops and evaluates pilot programs, simulations, and prototypes, as well as capacity, headcount ... and Metal Forming technologies to support electric, hybrid and internal combustion vehicles.

Aampower

Manager Manufacturing Engineering

Detroit, MI

$108.90K - $135.10K/yr

Proficiency with CAD and manufacturing simulation tools. * Knowledge of automation, robotics, PLCs ... and Metal Forming technologies to support electric, hybrid and internal combustion vehicles.

Digital Tool & Die, Inc.

Die Designer

Grandville, MI · On-site

$26 - $38/hr

We specialize in designing and fabricating world-class sheet metal stamping dies, roll forming ... Work with our internal simulation techs to establish the strip layout based on forming and GD&T ...

Digital Tool & Die, Inc.

Die Designer

Grandville, MI · On-site

$26 - $38/hr

We specialize in designing and fabricating world-class sheet metal stamping dies, roll forming ... Work with our internal simulation techs to establish the strip layout based on forming and GD&T ...

DIGITAL TOOL & DIE, INC.

Die Designer

Grandville, MI · On-site

$26 - $38/hr

We specialize in designing and fabricating world-class sheet metal stamping dies, roll forming ... Work with our internal simulation techs to establish the strip layout based on forming and GD&T ...

Miller Industries LLC.

Mechanical Detailer

Fenton, MI

Perform design calculations, simulations, and analysis to validate the integrity and performance of ... Strong understanding of sheet metal manufacturing processes, including bending, forming, punching ...

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Metal Forming Simulation information

What are the key skills and qualifications needed to thrive as a Metal Forming Simulation Engineer, and why are they important?

To thrive as a Metal Forming Simulation Engineer, you need a solid background in mechanical or materials engineering, along with expertise in metal forming processes and finite element analysis (FEA). Proficiency in simulation software such as AutoForm, LS-DYNA, or Abaqus, and familiarity with CAD systems, are typically required, and certifications in FEA tools are advantageous. Strong problem-solving skills, attention to detail, and effective communication are essential soft skills for interpreting complex data and collaborating with diverse teams. These skills ensure accurate simulation results and optimized manufacturing processes, which are critical for cost efficiency and product quality.

What are some typical challenges faced by professionals in Metal Forming Simulation, and how can they be addressed?

Professionals in Metal Forming Simulation often encounter challenges such as inaccuracies in material modeling, complex geometry handling, and ensuring simulation results match real-world outcomes. Addressing these issues typically involves staying updated with the latest simulation software, collaborating closely with design and manufacturing teams, and validating simulations with experimental data. Developing strong problem-solving skills and continuously learning about new materials and forming technologies can also help overcome these common hurdles.

What is metal forming simulation?

Metal forming simulation is the use of computer-aided engineering (CAE) software to model and analyze metal forming processes such as stamping, forging, rolling, or extrusion. These simulations help engineers predict material behavior, identify potential defects, and optimize tool design before physical production begins. By using metal forming simulation, manufacturers can reduce prototyping costs, improve product quality, and minimize waste. It plays a crucial role in industries like automotive, aerospace, and manufacturing where precise metal shaping is required.

What is the difference between Metal Forming Simulation vs Metal Manufacturing Engineer?

AspectMetal Forming SimulationMetal Manufacturing Engineer
Primary FocusUsing software to model and optimize metal forming processesOverseeing and improving metal manufacturing operations
Required SkillsKnowledge of simulation software, materials science, and process parametersManufacturing processes, quality control, and production management
Work EnvironmentDesign labs, engineering offices, software environmentsFactories, production lines, manufacturing plants
Common CertificationsEngineering degrees, CAD/CAE software certificationsManufacturing certifications, Six Sigma, quality management

Metal Forming Simulation specialists focus on modeling and optimizing metal forming processes through simulation software, while Metal Manufacturing Engineers oversee the actual production processes on the factory floor. Both roles require engineering knowledge, but their work environments and daily tasks differ significantly.

What are popular job titles related to Metal Forming Simulation jobs in Michigan? For Metal Forming Simulation jobs in Michigan, the most frequently searched job titles are:
What job categories do people searching Metal Forming Simulation jobs in Michigan look for? The top searched job categories for Metal Forming Simulation jobs in Michigan are:
What cities in Michigan are hiring for Metal Forming Simulation jobs? Cities in Michigan with the most Metal Forming Simulation job openings:
Metal Forming Simulation jobs near you
Infographic showing various Metal Forming Simulation job openings in Michigan as of May 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution.
Formability Engineer (HTG)

Formability Engineer (HTG)

ArtiFlex Manufacturing

Warren, MI • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 12 days ago

ArtiFlex Manufacturing rating

7.9

Company rating: 7.9 out of 10

Based on 5 frontline employees who took The Breakroom Quiz

Job description

The Formability Engineer will be responsible for the die face creation in CAD software and for evaluating the feasibility of automotive body components (BIW) and chassis parts. You will use advanced simulation software (AutoForm) to predict material behavior, identify potential manufacturing defects (such as thinning, splitting, or wrinkling), and collaborate with Design and Tooling teams to optimize part geometry for mass production.
This position is first (1st) shift and is located at our Hercules Tooling Group facility in Warren, Michigan.
Primary Responsibilities:
  • Feasibility Analysis: Perform full-scale forming simulations on complex automotive panels (BSO. Box sides, QTR panels, hoods, fenders, door inners, etc.) using Autoform software.
  • Design Optimization: Work closely with Product Design (CAD) teams to suggest geometry changes that improve formability without compromising styling or structural integrity.
  • Die Face Design: Must be able to create Die faces in CAD for simulation and Tooling.
  • Root Cause Analysis: Provide technical support during die tryouts and production launches to troubleshoot "splits" or "springback" issues on the physical press lines.
  • Springback Compensation: Utilize morphing technology to compensate for Springback. Candidate must understand die compensation based on springback results from the simulation.
  • Materials Science: Deep understanding of Forming Limit Diagrams (FLD), stress-strain curves, and the mechanical properties of metallic sheets.
  • Manufacturing Knowledge: Must understand transfer stamping dies for large automotive panels.

Other Responsibilities:
  • Fast-paced, team-oriented environment focused on quality, efficiency, and continuous improvement.
  • Collaborative atmosphere where communication and teamwork are essential to meeting goals.
  • Primarily sedentary, requiring prolonged periods of sitting at a desk and working on a computer.
  • Frequent use of hands and fingers for typing and data entry.
  • Occasional walking, standing, bending, and reaching to access files or office equipment.
  • Must be able to lift or move up to 15 lbs (e.g., binders, office supplies).
  • Visual and auditory ability to work with computers, phone, and printed documents.

Position Requirements:
  • Bachelor's Degree in Mechanical Engineering, Metallurgical Engineering, or a related field.
  • Minimum of 3 years in automotive stamping or sheet metal forming, 5 year preferred.
  • Ability to interpret complex data from thinning strain plots and circular grid analysis.
  • Proficient in Microsoft Office products.
  • Proficiency in simulation software AutoForm.
  • Experience with CAD Software, NX (preferred) or CATIA V5/V6, for surface manipulation and die face creation.

Who We Are:
ArtiFlex Manufacturing designs and builds products and solutions for companies with tough challenges by employing people with a willingness and ability to be "Innovative. Problem Solving. Partners." We support and embody a vision of safely growing our people and unleashing their full potential because we see greatness in everyone we hire. Better products and services for our customers result from the dedicated development of our employees. That's our culture.
Benefits:
ArtiFlex employees are ArtiFlex owners with our Employee Stock Ownership Plan (ESOP). We provide a full array of Health and Welfare plans including: Medical, Dental, Vision, Long & Short-Term Disability, Life, Flexible Spending or Health Savings Accounts, 401k Matching, Paid Time Off, Holiday Pay, Annual Bonus, Tuition Reimbursement, Tool Purchase Program, Career Development, Training, Vehicle Purchase Supplier Discount, Company Events, Celebrations, and more!

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