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Metal Forming Simulation Jobs (NOW HIRING)

Troy Design Manufacturing Company

Designer 1

Plymouth, MI · On-site

$19.50 - $23.75/hr

Extensive knowledge of sheet metal forming draw die design. * A very firm grasp of FEA analysis and ... Be fluent in Autoform FEA software for draw die and line die proveout through simulation modeling ...

Ford Motor Company

Research Engineer

Dearborn, MI · On-site

$99K - $166K/yr

... Thread spanning Metal Forming (Stamping/Casting), Body Construction, and Paint. You will ... Streamline simulation run-times and automate data processing to enable 100% in-house feasibility ...

Machina Labs

Senior Product Manager

Chatsworth, CA · On-site

$129K - $170K/yr

By integrating advanced metal forming, robotics, and automated production inside a flexible factory ... Own geometric simulation capabilities used to verify toolpaths prior to execution. * Drive ...

Machina Labs

Senior Product Manager

Los Angeles, CA · On-site

$136K - $179K/yr

By integrating advanced metal forming, robotics, and automated production inside a flexible factory ... Own geometric simulation capabilities used to verify toolpaths prior to execution. * Drive ...

Senior plc

Product Development Engineer

Burbank, CA · On-site

Perform or be accountable for manufacturing simulations (e.g., forming simulation, layup ... Experience with a wide variety of metal fabrication and processing equipment and methods including ...

Machina Labs

Senior Product Manager

Chatsworth, CA · On-site

$129K - $170K/yr

... forming systems. • Own geometric simulation capabilities used to verify toolpaths prior to ... metal forming and fabrication processes. Founded in 2019, the company is headquartered in ...

Howmet Aerospace

Production Engineer

Fullerton, CA · On-site

$115K/yr

Experience in the metal forming industry. * Experience with conventional toolroom machines (Lathes ... Analyze part progressions using simulation software (e.g., DEFORM) to refine forming process design.

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Metal Forming Simulation information

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$39K

$123.4K

$190.5K

How much do metal forming simulation jobs pay per year?

As of Jun 5, 2026, the average yearly pay for metal forming simulation in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Metal Forming Simulation Engineer, and why are they important?

To thrive as a Metal Forming Simulation Engineer, you need a solid background in mechanical or materials engineering, along with expertise in metal forming processes and finite element analysis (FEA). Proficiency in simulation software such as AutoForm, LS-DYNA, or Abaqus, and familiarity with CAD systems, are typically required, and certifications in FEA tools are advantageous. Strong problem-solving skills, attention to detail, and effective communication are essential soft skills for interpreting complex data and collaborating with diverse teams. These skills ensure accurate simulation results and optimized manufacturing processes, which are critical for cost efficiency and product quality.

What are some typical challenges faced by professionals in Metal Forming Simulation, and how can they be addressed?

Professionals in Metal Forming Simulation often encounter challenges such as inaccuracies in material modeling, complex geometry handling, and ensuring simulation results match real-world outcomes. Addressing these issues typically involves staying updated with the latest simulation software, collaborating closely with design and manufacturing teams, and validating simulations with experimental data. Developing strong problem-solving skills and continuously learning about new materials and forming technologies can also help overcome these common hurdles.

What is metal forming simulation?

Metal forming simulation is the use of computer-aided engineering (CAE) software to model and analyze metal forming processes such as stamping, forging, rolling, or extrusion. These simulations help engineers predict material behavior, identify potential defects, and optimize tool design before physical production begins. By using metal forming simulation, manufacturers can reduce prototyping costs, improve product quality, and minimize waste. It plays a crucial role in industries like automotive, aerospace, and manufacturing where precise metal shaping is required.

What is the difference between Metal Forming Simulation vs Metal Manufacturing Engineer?

AspectMetal Forming SimulationMetal Manufacturing Engineer
Primary FocusUsing software to model and optimize metal forming processesOverseeing and improving metal manufacturing operations
Required SkillsKnowledge of simulation software, materials science, and process parametersManufacturing processes, quality control, and production management
Work EnvironmentDesign labs, engineering offices, software environmentsFactories, production lines, manufacturing plants
Common CertificationsEngineering degrees, CAD/CAE software certificationsManufacturing certifications, Six Sigma, quality management

Metal Forming Simulation specialists focus on modeling and optimizing metal forming processes through simulation software, while Metal Manufacturing Engineers oversee the actual production processes on the factory floor. Both roles require engineering knowledge, but their work environments and daily tasks differ significantly.

More about Metal Forming Simulation jobs
What cities are hiring for Metal Forming Simulation jobs? Cities with the most Metal Forming Simulation job openings:
What are the most commonly searched types of Metal Forming Simulation jobs? The most popular types of Metal Forming Simulation jobs are:
What states have the most Metal Forming Simulation jobs? States with the most job openings for Metal Forming Simulation jobs include:
What job categories do people searching Metal Forming Simulation jobs look for? The top searched job categories for Metal Forming Simulation jobs are:
Metal Forming Simulation jobs near you
Infographic showing various Metal Forming Simulation job openings in the United States as of May 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $123,399 per year, or $59.3 per hour.
Designer 1

Designer 1

Troy Design Manufacturing Company

Plymouth, MI • On-site

$19.50 - $23.75/hr

Full-time

Posted 25 days ago

Job description

PRIMARY PURPOSE:

Under the general direction of the Draw Development Supervisor, generates CAD draw die developments for prototype and production. Must know surfacing, FEA analysis and knowledge of customer standards and procedures. Expected to complete projects on time with minimal supervision. May check the work of others.

MAJOR DUTIES AND RESPONSIBILITIES:

  1. Design draw die developments and run FEA analysis for production and prototype parts.
  1. Advise managers at TDM and production sources of product and engineering feasibility.
  1. Support technical managers and manufacturing as programs and products move into production.
  1. Communicate with colleagues, customers and software providers to maintain knowledge of new and changing technical developments.
  1. Convey results of production and prototype developments and feasibility thereof to the engineering Supervisor.
  1. Support shop for prototype developments and FEA correlation & documentation.
  1. Recommend actions to remedy feasibility and technical concerns to our customers and TDM management.
  1. Participate in TDM’s productivity and quality metrics programs and other team initiatives to strive for continuous improvement.

QUALIFICATIONS:

MINIMUM REQUIRED:

  1. Extensive knowledge of sheet metal forming draw die design.
  2. A very firm grasp of FEA analysis and how to interpret results
  3. Be fluent in CATIA V5 for surfacing/morphing, with some knowledge of solid design.
  4. Be fluent in Autoform FEA software for draw die and line die proveout through simulation modeling and excellent communication skills.