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Process Engineer Metals Jobs (NOW HIRING)

Salary: $ 75,000.00 | Full-Time | Clifton,NJ An established precision manufacturing company specializing in complex metal components for highly regulated industries is seeking a Process Engineer to ...

Salary: $ 75,000.00 An established precision manufacturing company specializing in complex metal components for highly regulated industries is seeking a Process Engineer to support continuous ...

Process Engineering & Manufacturing Support ... Develop and optimize manufacturing processes for metal fabrication and assembly * Support cutting ...

Combined Metals is a premier North American processor and specialty strip and wire distributor ... Bachelor's degree in Metallurgy, Metallurgical Engineering, Material Engineering/Science, or a ...

The Process Engineer also serves as a technical resource, supporting existing products and ... Experience in Metal Injection Molding MIM or powdered metal manufacturing is preferred. Working ...

Develop new or modified process formulations, define processing or handling equipment requirements ... Coordinate design requirement review with appropriate engineering/scientific personnel to ensure ...

Process Engineer- Metallurgy Sales Summary SMS group Inc. supplies and maintains equipment, and provides process knowledge, to the metals industry. The process engineer would provide process ...

Combined Metals is a premier North American processor and specialty strip and wire distributor ... Bachelor's degree in Metallurgy, Metallurgical Engineering, Material Engineering/Science, or a ...

Develop new or modified process formulations, define processing or handling equipment requirements ... Coordinate design requirement review with appropriate engineering/scientific personnel to ensure ...

Experience in working with base metals and precious * metal mineral processing * Perform engineering in all project phases of process design * Financial and Feasibility studies/modeling * Microsoft ...

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Process Engineer Metals information

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$49.5K

$92K

$142.5K

How much do process engineer metals jobs pay per year?

As of Jun 22, 2026, the average yearly pay for process engineer metals in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the most common challenges faced by Process Engineers in the metals industry, and how can they be addressed?

Process Engineers in the metals industry often encounter challenges such as optimizing production efficiency, maintaining product quality, and ensuring compliance with safety and environmental regulations. These challenges can be addressed by closely monitoring process parameters, implementing continuous improvement initiatives, and collaborating with cross-functional teams like maintenance, quality, and safety. Staying updated on the latest industry technologies and regularly participating in training can also help Process Engineers effectively tackle these issues.

What is the difference between Process Engineer Metals vs Process Engineer Materials?

AspectProcess Engineer MetalsProcess Engineer Materials
CredentialsBachelor's in Metallurgy, Materials Science, or Chemical EngineeringBachelor's in Materials Science, Chemical Engineering, or Metallurgy
Work EnvironmentMetal production plants, foundries, smelting facilitiesManufacturing plants, research labs, composite manufacturing
Industry UsageSteel, aluminum, copper, and other metal industriesPolymers, ceramics, composites, and general materials industries

Process Engineer Metals primarily focus on metal production and refining processes, working in foundries and smelting facilities. Process Engineer Materials have a broader scope, including polymers and composites, often in research or manufacturing settings. Both roles require similar technical backgrounds but differ in industry focus and specific materials expertise.

What are the key skills and qualifications needed to thrive as a Process Engineer in the metals industry, and why are they important?

To thrive as a Process Engineer in metals, you need a solid background in chemical, mechanical, or materials engineering, often with a relevant degree and experience in metallurgical processes. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma or Lean Manufacturing certifications, and knowledge of industrial safety standards are typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help drive process improvements and foster teamwork. These capabilities are crucial for optimizing production efficiency, ensuring quality, and maintaining safe, cost-effective operations in the metals industry.

What does a Process Engineer in the metals industry do?

A Process Engineer in the metals industry is responsible for designing, optimizing, and overseeing the processes used to produce and refine metals. They analyze production methods, recommend improvements for efficiency, quality, and safety, and troubleshoot issues in processes such as smelting, casting, rolling, or finishing. Their role often involves collaborating with other engineers and technicians to ensure that operations meet performance and environmental standards while minimizing costs. Additionally, they may work on implementing new technologies or upgrading existing systems to enhance productivity.
More about Process Engineer Metals jobs
What job categories do people searching Process Engineer Metals jobs look for? The top searched job categories for Process Engineer Metals jobs are:
Infographic showing various Process Engineer Metals job openings in the United States as of June 2026, with employment types broken down into 5% Locum Tenens, 90% Full Time, and 5% Temporary. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.
Senior Process Engineer (metals manufacturing production floor)

Senior Process Engineer (metals manufacturing production floor)

Intermedia Group, Inc.

Lancaster, PA • On-site

$90K - $110K/yr

Full-time

Posted 12 days ago


Job description

OPEN JOB: Senior Process Engineer (metals manufacturing production floor)
LOCATION: Lancaster, Pennsylvania
***Relocation Assistance Available
SALARY - $90,000 to $110,000
INDUSTRY: Manufacturing & Production
JOB CATEGORY: Engineering – Process Optimization
IDEAL CANDIDATE:
  • Process Engineering experience, ideally in metals manufacturing.
  • Process experience should be related to experience on the production floor.
  • Project engineering would be great as well.
  • This is not simply a data and document type position.

EMPLOYER DESCRIPTION
  • Our client is a leading provider of aluminum sheet, plate and extrusions,

LOCATION:
  • Lancaster, PA: A great central location in South Central Pennsylvania. Easy access to major cities such as Philadelphia, Baltimore, Washington DC, and New York City.

JOB DESCRIPTION
  • As a Senior Process Engineer in the company's Finishing Department, you will play a critical role in ensuring operations run safely, efficiently, and reliably.
  • You’ll lead efforts to improve process performance, enhance equipment reliability, and reduce downtime through innovative solutions and best practices.
  • This position combines hands-on problem-solving with strategic project management—giving you the opportunity to work closely with production, maintenance, and engineering teams while driving continuous improvement across the plant.
  • If you’re passionate about optimizing processes, implementing cutting-edge reliability strategies, and making a measurable impact, this role is for you.

RESPONSIBILITIES
  • Lead process and equipment reliability improvements to meet plant goals.
  • Implement predictive and preventive maintenance strategies to reduce downtime.
  • Manage capital and expense projects from concept through execution.
  • Partner with production, maintenance, and engineering teams to solve complex challenges.
  • Conduct root cause analysis (RCA) and develop long-term solutions for critical issues.
  • Monitor key performance metrics and identify opportunities for continuous improvement.
  • Stay ahead of industry best practices and introduce new technologies to enhance reliability.

Why You'll Love Working Here: 
  • Hands-On Impact: You’ll be on the floor, actively supporting teams and driving real improvements in reliability and machine efficiency.
  • Cutting-Edge Tools: Work with predictive and preventive technologies to keep operations running at peak performance.
  • Ownership & Leadership: Lead cross-functional teams, manage projects from start to finish, and influence key decisions that shape our operations.
  • Continuous Learning: Stay current with best practices and collaborate with our Center of Excellence
  • Strategic Role: Play a critical part in budgeting, planning, and implementing long-term process improvements that directly impact plant success.
  • Safety & Sustainability: Be part of a culture that prioritizes safety, quality, and sustainable solutions for a better world.

QUALIFICATIONS
You have: (required)
  • Bachelor's Degree in a technical field, Electrical or Mechanical Engineering
  • 3+ years of process engineering experience in a metals manufacturing environment OR 5 years of process engineering experience
  • Proficient with AutoCAD or similar CAD software
  • Able to work flexible hours as required.
Exceptional Candidates also have: (preferred)
  • Strong mechanical/electrical and process aptitude preferred 
  • 5-10+ years of engineering experience
  • Working knowledge of PLC systems.
  • Working knowledge of Casting, Rolling, and Finishing Technology (as appropriate by area) preferred
  • Knowledge of ISO 9001 quality systems preferred
  • Ability to handle multiple projects/assignments concurrently and be results oriented.
  • Computer skills, including a good working knowledge of Microsoft office applications (Word, Excel, Power Point, Power BI)
  • Strong decision making and problem-solving skills.
  • Good interpersonal skills and ability to work effectively with individuals and teams at all levels of the organization.
  • Self-motivated team player with a positive attitude.
  • Operational knowledge regarding process, equipment capability, practices, systems. 
  • Good verbal and written communication skills.

If you are interested in pursuing this opportunity, please respond back and include the following:
  • MS WORD Resume
  • required compensation.
  • Contact information.
  • Availability
 
Upon receipt, one of our managers will contact you to discuss the position in full detail.

Stephen Fleischner
INTERMEDIA GROUP, INC.
Email: sfleischner@intermediagroup.com
LINKEDIN: https://www.linkedin.com/in/stevefleischner/