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Process Engineer Metals Jobs (NOW HIRING)

SGS U.S. Holding Inc.

Process Engineer

Tucson, AZ · On-site

Experience in working with base metals and precious * metal mineral processing * Perform engineering in all project phases of process design * Financial and Feasibility studies/modeling * Microsoft ...

Rivian

Senior Materials Engineer - Metals

Tustin, CA

$98K - $123K/yr

Role Summary The Senior Materials Engineer, Metals will lead material selection, validation, and ... Familiarity with manufacturing processes such as stamping, hemming, casting, forging, machining ...

SGS

Process Engineer

Tucson, AZ · On-site

Experience in working with base metals and precious * metal mineral processing * Perform engineering in all project phases of process design * Financial and Feasibility studies/modeling * Microsoft ...

Altair Engineering

Process Engineer

Campbellsburg, IN · On-site

The Process Engineer also serves as a technical resource, supporting existing products and ... Experience in machining, hydraulic or powdered metal manufacturing is preferred. Working knowledge ...

Adecco

Process Engineer

Sarasota, FL · On-site

$40 - $45/hr

Process Engineer Adecco Adecco is seeking a Process Engineer to support manufacturing operations ... This role is responsible for supporting metal stamping and forming processes, implementing new ...

Adecco

Process Engineer

Sarasota, FL · On-site

$40 - $45/hr

Process Engineer Adecco Adecco is seeking a Process Engineer to support manufacturing operations ... This role is responsible for supporting metal stamping and forming processes, implementing new ...

Rivian

Senior Materials Engineer - Metals

Plymouth, MI

$98K - $123K/yr

Role Summary The Senior Materials Engineer, Metals will lead material selection, validation, and ... Familiarity with manufacturing processes such as stamping, hemming, casting, forging, machining ...

Adecco

Process Engineer

Sarasota, FL · On-site

$40 - $45/hr

Process Engineer Adecco Adecco is seeking a Process Engineer to support manufacturing operations ... This role is responsible for supporting metal stamping and forming processes, implementing new ...

Rivian

Senior Materials Engineer - Metals

Tustin, CA · On-site

$98K - $123K/yr

Role Summary The Senior Materials Engineer, Metals will lead material selection, validation, and ... Familiarity with manufacturing processes such as stamping, hemming, casting, forging, machining ...

WILLBANKS METALS INC

Process Engineer

Fort Worth, TX · On-site

Willbanks Metals, Inc. (WMI) is one of the most diversesteel service centers in the Southwest ... The Process Engineer will design and optimizeproduction and logistics processes, establish process ...

WILLBANKS METALS INC

Process Engineer

Fort Worth, TX · On-site

Willbanks Metals, Inc. (WMI) is one of the most diversesteel service centers in the Southwest ... The Process Engineer will design and optimizeproduction and logistics processes, establish process ...

TheMasonGroup

Process Engineer

Elverson, PA

Engineering background preferred in welding, metal fabrication, or related manufacturing processes * Minimum of three years of related manufacturing engineering experience * Strong understanding of ...

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Process Engineer Metals information

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$49.5K

$92K

$142.5K

How much do process engineer metals jobs pay per year?

As of Jul 14, 2026, the average yearly pay for process engineer metals in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the most common challenges faced by Process Engineers in the metals industry, and how can they be addressed?

Process Engineers in the metals industry often encounter challenges such as optimizing production efficiency, maintaining product quality, and ensuring compliance with safety and environmental regulations. These challenges can be addressed by closely monitoring process parameters, implementing continuous improvement initiatives, and collaborating with cross-functional teams like maintenance, quality, and safety. Staying updated on the latest industry technologies and regularly participating in training can also help Process Engineers effectively tackle these issues.

What is the difference between Process Engineer Metals vs Process Engineer Materials?

AspectProcess Engineer MetalsProcess Engineer Materials
CredentialsBachelor's in Metallurgy, Materials Science, or Chemical EngineeringBachelor's in Materials Science, Chemical Engineering, or Metallurgy
Work EnvironmentMetal production plants, foundries, smelting facilitiesManufacturing plants, research labs, composite manufacturing
Industry UsageSteel, aluminum, copper, and other metal industriesPolymers, ceramics, composites, and general materials industries

Process Engineer Metals primarily focus on metal production and refining processes, working in foundries and smelting facilities. Process Engineer Materials have a broader scope, including polymers and composites, often in research or manufacturing settings. Both roles require similar technical backgrounds but differ in industry focus and specific materials expertise.

What are the key skills and qualifications needed to thrive as a Process Engineer in the metals industry, and why are they important?

To thrive as a Process Engineer in metals, you need a solid background in chemical, mechanical, or materials engineering, often with a relevant degree and experience in metallurgical processes. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma or Lean Manufacturing certifications, and knowledge of industrial safety standards are typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help drive process improvements and foster teamwork. These capabilities are crucial for optimizing production efficiency, ensuring quality, and maintaining safe, cost-effective operations in the metals industry.

What does a Process Engineer in the metals industry do?

A Process Engineer in the metals industry is responsible for designing, optimizing, and overseeing the processes used to produce and refine metals. They analyze production methods, recommend improvements for efficiency, quality, and safety, and troubleshoot issues in processes such as smelting, casting, rolling, or finishing. Their role often involves collaborating with other engineers and technicians to ensure that operations meet performance and environmental standards while minimizing costs. Additionally, they may work on implementing new technologies or upgrading existing systems to enhance productivity.
More about Process Engineer Metals jobs
What job categories do people searching Process Engineer Metals jobs look for? The top searched job categories for Process Engineer Metals jobs are:
Process Engineer Metals jobs near you
Infographic showing various Process Engineer Metals job openings in the United States as of July 2026, with employment types broken down into 2% Locum Tenens, 93% Full Time, 2% Part Time, and 3% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.
Process Engineer, Metal Making

Process Engineer, Metal Making

MP Materials Corp.

Fort Worth, TX • On-site

Full-time

Posted 6 days ago

Job description

Company Overview:

MP Materials (NYSE: MP) is rebuilding American industrial capability for a new era of autonomy, robotics, and electrification.

We are the only U.S. company with a fully integrated rare earth supply chain—from mining and refining to advanced metal and magnet manufacturing. Our products include both the critical materials used to make permanent magnets and the finished magnets themselves—enabling next-generation technologies in robotics, automation, aerospace, transportation, defense, and energy systems. These materials are the foundation of physical AI—the convergence of computation, movement, and control.

We hire ambitious, mission-driven people who want to tackle complex challenges and shape the future of strategic industries. Our culture is rooted in teamwork, resiliency, and integrity, with a deep commitment to operational excellence and national purpose. MP is rapidly evolving from a materials producer into a leading U.S. manufacturer—and our people are driving that transformation.

Position Overview:

MP Materials is seeking a hands-on process engineer to be an integral part of the team designing, building, and operating a new metal, alloy, and magnet-making facility. This role will support the first and second steps in our manufacturing process: molten salt electrolysis and strip casting. This position will be responsible for producing on-spec metal and flake while improving daily operations. In addition, this role will work closely with QAQC, EHS, supply chain, and maintenance teams to meet area objectives.

Position Responsibilities:

  • Participate in equipment specification, design reviews, and commissioning of electrolysis cells and strip casters.
  • Lead the operators and technicians through technical training and support.
  • Contribute to EHS risk assessments, HAZOP studies, and regulatory compliance.
  • Evaluate raw materials and their impact on plant performance and product quality.
  • Track KPIs to achieve high yield, consistent product quality, and minimal EHS impacts.
  • Supervise the daily use of quality control procedures.
  • Investigate and resolve quality issues within molten salt electrolysis and strip casting.
  • Lead continuous improvement activities to eliminate waste and reduce overall cost.
  • Communicate progress verbally and through detailed written technical reports and presentations.
  • Document and disclose intellectual property and assist in patent filing preparation and defense.
  • Work with procurement, vendors, maintenance, operators, and other team members to support production and operational objectives.
  • Other duties, as assigned.

Basic Qualifications:

  • BS degree in Metallurgy/Materials Science, Chemical Engineering, Mechanical Engineering, or related field.
  • 2+ years’ experience with industrial scale processes and equipment.
  • Knowledge and experience in gathering and tracking process control information for SPC.
  • Problem-solving experience, including FMEA, 8D, A3, and root cause analysis.
  • Excellent written and verbal communication skills.
  • Strong data analysis and hands-on engineering skills.
  • Experienced user of Microsoft Office suite.

Desired Qualities:

  • Advanced degree in Metallurgy/Materials Science, Chemical Engineering, Chemistry, or related field.
  • Deep technical knowledge of high temperature metallurgy and/or molten salt electrolysis.
  • Experience with SAP.
  • Ability to identify and solve problems and influence stakeholders, from management to operators, to adopt effective solutions.
  • Experience with programming and process-control operations; experience with COMSOL Multiphysics, CFD, MATLAB, Python, Minitab, AutoCAD, and/or SolidWorks.

MP Materials is Proud to be an Equal Opportunity / Affirmative Action Employer - EEO is The Law. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or any other characteristic protected by law. Underrepresented groups/Women/Disabled/Veterans are encouraged to apply. Candidates whose disabilities make them unable to meet the position’s requirements will still be considered qualified if they can perform the essential functions of the job with reasonable accommodation.

Your Right to Work – In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment verification document form upon hire.

For Assistance with Application - Alternative methods of applying for employment are available to individuals unable to submit an application through this site because of a disability. Contact Human Resources Department at 702-625-5679; 1700 South Pavilion Center Dr. 8th Floor, Las Vegas, NV 89135 to discuss reasonable accommodation.