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Metal Forming Simulation Jobs (NOW HIRING)

Altair Engineering

Design FEA Engineer

Burbank, CA · On-site

$120K/yr

Experience with simulation of metal forming methods is preferred. Experience designing for metallic additive manufacturing is required. Experience with SolidWorks, CATIA, or similar drafting software ...

Ford Motor Company

Research Engineer

Dearborn, MI · Hybrid

$99K - $166K/yr

You aren't just running a simulation; you are "weaving" the results of one simulation into the ... Thread spanning Metal Forming (Stamping/Casting), Body Construction, and Paint. You will ...

Tata Technologies

Senior Mechanical Engineer

Detroit, MI · On-site

$95K - $126K/yr

Working Knowledge of DFM (Design for Manufacturing), Simulation and Finite Element Analysis in ... Manufacturing experience including machining, metal forming, code welding and composites.

New

Standex

Manufacturing Engineer

New Berlin, WI · On-site

$71K - $92K/yr

Leading in metal forming solutions partnered for Aerospace, Defense, Energy, and more, Spincraft ... simulations, technical layouts, and design concepts * Create manufacturing documentation (BOMs ...

New

Standex International

Manufacturing Engineer

New Berlin, WI · On-site

$71K - $92K/yr

Leading in metal forming solutions partnered for Aerospace, Defense, Energy, and more, Spincraft ... simulations, technical layouts, and design concepts * Create manufacturing documentation (BOMs ...

Answer Consulting

Design Engineer

Burbank, CA

$57.69 - $62.50/hr

Experience with simulation of metal forming methods is preferred. Experience designing for metallic additive manufacturing is required. Experience with SolidWorks, CATIA, or similar drafting software ...

Precision Castparts Corp

Stamping Engineer

Santa Ana, CA · On-site

$87K - $137K/yr

Experience in forming simulation software, DeForm preferred. All qualified applicants will receive ... metal alloys and other materials for the casting and forging industries. With such critical ...

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Metal Forming Simulation information

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$39K

$123.4K

$190.5K

How much do metal forming simulation jobs pay per year?

As of Jun 5, 2026, the average yearly pay for metal forming simulation in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Metal Forming Simulation Engineer, and why are they important?

To thrive as a Metal Forming Simulation Engineer, you need a solid background in mechanical or materials engineering, along with expertise in metal forming processes and finite element analysis (FEA). Proficiency in simulation software such as AutoForm, LS-DYNA, or Abaqus, and familiarity with CAD systems, are typically required, and certifications in FEA tools are advantageous. Strong problem-solving skills, attention to detail, and effective communication are essential soft skills for interpreting complex data and collaborating with diverse teams. These skills ensure accurate simulation results and optimized manufacturing processes, which are critical for cost efficiency and product quality.

What are some typical challenges faced by professionals in Metal Forming Simulation, and how can they be addressed?

Professionals in Metal Forming Simulation often encounter challenges such as inaccuracies in material modeling, complex geometry handling, and ensuring simulation results match real-world outcomes. Addressing these issues typically involves staying updated with the latest simulation software, collaborating closely with design and manufacturing teams, and validating simulations with experimental data. Developing strong problem-solving skills and continuously learning about new materials and forming technologies can also help overcome these common hurdles.

What is metal forming simulation?

Metal forming simulation is the use of computer-aided engineering (CAE) software to model and analyze metal forming processes such as stamping, forging, rolling, or extrusion. These simulations help engineers predict material behavior, identify potential defects, and optimize tool design before physical production begins. By using metal forming simulation, manufacturers can reduce prototyping costs, improve product quality, and minimize waste. It plays a crucial role in industries like automotive, aerospace, and manufacturing where precise metal shaping is required.

What is the difference between Metal Forming Simulation vs Metal Manufacturing Engineer?

AspectMetal Forming SimulationMetal Manufacturing Engineer
Primary FocusUsing software to model and optimize metal forming processesOverseeing and improving metal manufacturing operations
Required SkillsKnowledge of simulation software, materials science, and process parametersManufacturing processes, quality control, and production management
Work EnvironmentDesign labs, engineering offices, software environmentsFactories, production lines, manufacturing plants
Common CertificationsEngineering degrees, CAD/CAE software certificationsManufacturing certifications, Six Sigma, quality management

Metal Forming Simulation specialists focus on modeling and optimizing metal forming processes through simulation software, while Metal Manufacturing Engineers oversee the actual production processes on the factory floor. Both roles require engineering knowledge, but their work environments and daily tasks differ significantly.

More about Metal Forming Simulation jobs
What cities are hiring for Metal Forming Simulation jobs? Cities with the most Metal Forming Simulation job openings:
What are the most commonly searched types of Metal Forming Simulation jobs? The most popular types of Metal Forming Simulation jobs are:
What states have the most Metal Forming Simulation jobs? States with the most job openings for Metal Forming Simulation jobs include:
What job categories do people searching Metal Forming Simulation jobs look for? The top searched job categories for Metal Forming Simulation jobs are:
Metal Forming Simulation jobs near you
Infographic showing various Metal Forming Simulation job openings in the United States as of May 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

Mechanical Design Engineering Internship

Amperesand

Reno, NV • On-site

$30 - $45/hr

Other

Posted 5 days ago

Job description

Internship Duration: May 2026 - August 2026 

Role Summary

Amperesand is working to develop, build, test, and validate a ground-up redesigned next-generation solid state transformer (SST) and the power stage modules (PSMs) that convert power from medium-voltage AC to customer-facing DC output.  This internship will include building and testing of prototype units, root cause analysis of issues found, and design and changes of parts to fix or improve.   

Responsibilities: 

  • UtilizeCAD software to create detailed mechanical designs.  3DX/Catia experience preferred but not required. 
  • Model and design complex electro-mechanical parts, including plastics, sheet metal, insulators, magnetic components, and high-voltage connectors.
  • Perform mechanical design analysisby means offirst principal calculation or simulation with commercial software, including structural FEA, thermal CFD, vibration, and fatigue assessments. 
  • Solve packaging challenges involving electrical isolation, sealing, thermal dissipation, EMI/EMC shielding, and mechanical shock/vibration.
  •  Perform prototype development, fabrication, assembly, and mechanical testing of new designs.
  •  Support root-cause analysis of design issues in pilot or production builds and lead iterative improvements. 
  •  Define and execute validation test plans including structural, thermal, and environmental testing. 
  • 2D drawings with GD&T for production and inspection.
  • Create engineering documentation, tolerance stacks, BOMs, and release packages through PLM systems.
  •  Collaborate cross-functionally with electrical, thermal, firmware and controls, manufacturing, test, and industrial design teams.
  •  Work closely with suppliers to optimize DFM, DFA, and tooling strategies for high-volume production. 

Qualifications: 

  • Final year undergraduate standing or graduate study inMechanical Engineering or a closely-related field. 
  • Expertise in CAD modeling using 3D EXPERIENCE (CATIA V6/V5), SolidWorks, NX, or Creo. 
  •  Deep understanding of mechanical fundamentals-statics, dynamics, heat transfer, and materials.
  • Working knowledge of materials: metals (aluminum, steel), plastics, ceramics, gaskets, potting compounds.
  • Comfortable with root-cause analysis, failure mode resolution, and mechanical reliability testing.
  • Passion for product innovation, sustainability, and enabling electrification through engineering excellence.

Bonus Qualifications: 

  • Strong background in structural, thermal, and vibration analysis using commercial software,e.g.Ansys 
  • Proficiency in GD&T, tolerance analysis, and DFM/DFA principles. 
  • Familiarity with PCBAs, connectors, and mechanical integration of high-density electronic assemblies.
  • Experience with high-volume manufacturing processes such as injection molding, die casting, extrusion, and sheet metal forming.
  • Experience with medium- to high-voltage systems and insulation coordination (creepage, clearance, potting, sealing).
  • Experience working in Agile development environments, including task management and sprint planning using Scrum methodologies and tools like Jira.

Please note: This role requires working on-site 5 days a week. We do not offer hybrid or remote options. 

Compensation: $30 - $45/hour depending on location and level of experience 

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